This paper proposed a real-time fault diagnostic method for hydraulic systems using data collected from multiple sensors. The method is based on a proposed multi-sensor convolutional neural network (MS-CNN) that incorporates feature extraction, sensor selection, and fault diagnosis into an end-to-end model. Both the sensor selection process and fault diagnosis process are based on abstract fault-related features learned by a CNN deep learning model. Therefore, compared with the traditional sensor-and-feature selection method, the proposed MS-CNN can find the sensor channels containing higher-level fault-related features, which provides two advantages for diagnosis. First, the sensor selection can reduce the redundant information and improve the diagnostic performance of the model. Secondly, the reduced number of sensors simplifies the model, reducing communication burden and computational complexity. These two advantages make the MS-CNN suitable for real-time hydraulic system fault diagnosis, in which the multi-sensor feature extraction and the computation speed are both significant. The proposed MS-CNN approach is evaluated experimentally on an electric-hydraulic subsea control system test rig and an open-source dataset. The proposed method shows obvious superiority in terms of both diagnosis accuracy and computational speed when compared with traditional CNN models and other state-of-the-art multi-sensor diagnostic methods.

In this study, an annular jet pump optimization method is proposed based on an RBF (Radial Basis Function) neural network model and NSGA-II (Non-Dominated Sorting Genetic Algorithm) optimization algorithm to improve the hydraulic performance of the annular jet pump applied in submarine trenching and dredging. Suction angle, diffusion angle, area ratio and flow ratio were selected as design variables. The computational fluid dynamics (CFD) model was used for numerical simulation to obtain the corresponding performance, and an accurate RBF neural network approximate model was established. Finally, the NSGA-II algorithm was selected to carry out multi-objective optimization and obtain the optimal design variable combination. The results show that the determination coefficient R² of the two objective functions (jet pump efficiency and head ratio) of the approximate model of the RBF neural network were greater than 0.97. Compared with the original model, the optimized model’s suction angle increased, and the diffusion angle, flow ratio and area ratio decreased. In terms of performance, the head ratio increased by 30.46% after the optimization of the jet pump, and efficiency increased slightly. The proposed jet pump performance optimization method provides a reference for improving the performance of other pumps.

Ultrasonic peening treatment (UPT) has been proved to be an effective way of improving residual stresses distribution in weld structures. Thus, it shows a great potential in stress modification for metal parts fabricated by additive manufacturing technology. In this paper, an investigation into the ultrasonic treatment process of AlSi10Mg specimens fabricated by selective laser melting (SLM) process was conducted by means of experimental and numerical simulation. The specimens were prepared using a SLM machine, and UPT on their top surface was carried out. The residual stresses were measured with an X-ray stress diffraction device before and after UPT. Meanwhile, a finite element simulation method for analyzing the influence of UPT on the residual stress field of specimens was proposed and validated by experiments. Firstly, the thermal mechanical coupling numerical simulation of the SLM process of the specimen was carried out in order to obtain the residual stress distribution in the as-fabricated specimen. Then, the transient dynamic finite element simulation model of the UPT process of the specimen was established, and the UPT effect analysis was implemented. In the UPT simulation, the residual stress was applied as a pre-stress on the specimen, and the specimen’s material mechanical property was described by the Johnson–Cook model, whose parameters were determined by Split Hopkinson Pressure Bar (SHPB) experiment. The residual stress distribution before and after UPT predicted by the finite element model agree well with the measurement results. This paper concludes with a discussion of the effects of ultrasonic peening time, as well as the frequency and amplitude of the peening needle on residual stress.

CFD simulation and analysis of the internal flow field of the annular multi-nozzle jet pump are carried out to study the effects of nozzle section geometries on performance of the pump based on the finite volume method and realizable k-ε model. The results show that the square nozzle peak efficiency is 3% higher than that of the circular nozzle and 4.1% higher than that of the triangular nozzle. According to the simulation results, the mixing mechanism of the working fluid and second fluid is analyzed on the basis of the vortex dynamics. The results show the following: the recirculation area and the friction loss of the non-circular nozzle are reduced, and the mixing effect is improved; the streamwise vortex plays a major role in the mixing process and decays to an extremely small value at the end of the throat after attenuating rapidly in the suction chamber; compared with the streamwise vortex, the strength of the spanwise vortex is relatively stronger; the spanwise vortex still fluctuates after developing to a certain extent in the throat; the maximum streamwise vorticity peak value of the square nozzle is 31% more than that of the circular nozzle and 39% more than that of the triangular nozzle; the maximum spanwise vorticity peak value of the square nozzle is 19% less than that of the circular nozzle and 12% less than that of the triangular nozzle.

Underwater oil and gas pipelines are prone to alignment differences and angle offsets during docking, and the spherical flange connector can address this problem. Its main function is to enable compensation of the different angles of the pipeline during docking and to apply a non-standard spherical sealing structure using O-rings to the connection. In this paper, the study of a spherical sealing structure using O-rings was based on a spherical structural model of the connector. The Mooney–Rivlin constitutive equation and material parameters of the O-ring were determined according to nonlinear theory. The structure of the non-standard spherical sealing groove was designed and analysed with reference to the standard sealing groove, the calculation expression of the spherical groove specific size was deduced, and the width and depth of the groove were determined. A finite element analysis of the non-standard O-ring sealing structure was carried out using ANSYS Workbench software; the effects of different pressures and compression ratios on the O-ring sealing performance were analysed and studied in terms of von Mises stress, contact pressure and contact width of different contact surfaces so as to determine a more reasonable compression ratio in the sealing structure. Finally, the theoretical analysis of the non-standard spherical sealing structure using O-rings was validated by testing, and it was proven that it could maintain a good seal under high pressure.

The contact mechanics model of the metal lens-type sealing gasket is established on the basis of Hertz theory on the macroscopical scale in this paper. The relationship among sealing width, contact pressure, and preload is solved. Based on the structural characteristics of the subsea collet connector, the self-locking characteristics are analyzed to determine the gain coefficient of the sealing structure for the loading thrust. On the microscopic scale, the contact characteristics of the turning lens-type sealing gasket and the hub structure are analyzed by the equivalent replacement of the peak cut coefficient of the one-dimensional sinusoidal wave. The influence of different leakage forms on sealing performance is discussed from both radial and circumferential leakage, and the leakage rate of the lens-type sealing structure is calculated. The hydrostatic pressure experiment of the subsea collet connector with lens-type sealing gasket is carried out, and the correctness of the theoretical analysis is verified from the results of the pressure maintaining, sealing width measurement, and preload conversion.