High-quality steels are defined primarily by a small quantity of non-metallic inclusions and a high degree of chemical homogenisation. The ladle furnace (LF) is the most important metallurgical unit in which the quantity of non-metallic inclusions can be significantly reduced while ensuring metal chemical homogenisation. It is achieved largely due to appropriate controlling and the use of increasingly developed inert gas purging techniques. Various types of porous plugs (channel or radial type) are used in the metallurgical ladles. In aggregate units of intermediate-ladle type, various types of channel plugs and/or gas curtains are successfully used. In the research presented herein, a new and innovative module for inert gas injection into liquid steel for deep refining was tested. The presented research relates to the innovative module using to replace the standard porous plug in the steelmaking ladle on the outside-furnace (LF) processing station. Hybrid modelling methods (numerical and physical modelling) were used to carry out research. Module using causes significantly faster alloy additive dispersion in ladle volume compared with the standard solution (the standard porous plug). Furthermore, the obtained flowing structure positively affects liquid steel refining and mixing processes after alloy additive addition. A new technological solution, i.e., gas-injection module—differs from the traditional porous plugs currently used in the steel mills in terms of geometric parameters, external and internal structure, and what is most importantly, terms of the active surface area—shall be understood in as the surface area wherein slots occur.

The basic secondary processing procedure is the process of blowing liquid steel with inert gasses