This article presents the results of a study on metallurgical slag reduction using biomass such as Spent Coffee Grounds (SCGs). The proposed solution is a new aspect of searching for alternatives to standard reducers used in pyrometallurgical processes of metal production. Its gasification yields significant amounts of hydrocarbons, which are excellent reducing agents in such processes. The research results of copper slag reduction with the use of SCG biomass indicate this process is characterised by lower carbon dioxide emissions compared with the process using solid fuels such as coke and coke breeze. The addition of SCG as the reducer ensures the decrease in copper content in the slag to 0.32 wt.%, which corresponds to the increase of so-called relative decopperisation degree even up to 96.9%. As the decopperisation degree of slag increases, significantly more intense reduction in lead oxides during the reduction process is observed. The smallest lead content in waste slag of 0.91 wt.% was obtained for the slag reduction process with 7.56 wt.% of SCG as the reducer and the process duration of 1.5 h.

The article presents the results of a study on metallurgical sludge reduction using electronic waste such as Printed Circuit Boards (PCBs). Two aspects were taken into account when selecting such a reducer, namely the environmental aspect and the technological aspect. The research was an attempt to use waste metal-bearing material of which the effective management causes many problems from an environmental point of view. In the technological aspect, the specific chemical composition of this waste was taken into account. Its gasification yields significant amounts of hydrocarbons, which are excellent reducing agents in such process. The separation of these compounds may additionally cause the mixing of the molten slag, which should result in faster separation of the formed metal droplets and the molten slag. In the case of the fragmented PCB (Printed Circuit Board) reducer used in this study, a significant degree of copper removal was achieved, as much as 92%. As the reduction-process time increased, the degree of copper removal also increased. For the 1 h process, the average value of copper removal was 60%, and for the 4.5 h process it was over 70%. The case was the same with the addition of reductant: as the amount of reductant added to the process increased, an increase in copper removal was observed. With the addition of 30 g of the reducing agent (per 65 g of slag), the degree of copper removal was over 90%.

Copper production technology is a complex process consisting of many stages. The combination of pyrometallurgical and hydrometallurgical stages, on the one hand, complicates production while, on the other hand, allowing for a relatively selective separation of intermediate or waste materials that can be subjected to the process of recovery of useful components. Materials of this type are characterised by a much higher copper content relative to the ore material. On the other hand, due to the oxide form, reduction processes are used in which coke is mainly applied. Reduction of the unfavourable phenomenon of CO₂ emissions, in this case, can be performed through the use of bioreducers, which are characterised by an inert carbon footprint since the generation of carbon dioxides is the same as its absorption at the stage of vegetation and growth. In this paper, the topic of determining the feasibility of using selected bioreducers, such as peanut shells, to verify their suitability in the process of reducing copper oxides as well as the impact on the working components of the laboratory reactor in which the process is carried out are discussed. In this case, raw materials with a composition similar to the that of slags produced at the copper production stage in a flash furnace were tested for reduction. The results referring to reducing lead and copper contents above 88% Pb and 98% Cu indicate the great potential of this type of bioreducer. An additional advantage is the relatively wide availability of peanut resources. The effects of the copper reduction time on the degree of decopperisation performed with a constant reducer addition at 1300 °C were studied in this paper. Following 1 h of the process, the copper content in the slag was 0.78 wt%, while the longer process duration resulted in a copper fraction of 0.19 wt%. Considering lead, its content was 0.33 wt% after the reduction process.

The metallurgical industry has been constantly changing over the past decades. On the one hand, there has been the modernization and improvement of production efficiency, and on the other hand, we have seen a reduction in the negative impact on the environment. The possibility of using alternative materials and the circular economy is significant in this area. In the present work, research was carried out to determine the usefulness of biomass in the form of fruit seeds for the recycling processes of metal-bearing raw materials, including slags from copper production processes, which are characterized by a much higher metal content than ores of this metal. The main carbon-bearing material/reducer used in the process is metallurgical coke. The transformation of the European metal industry has been observed in recent years. To carry out the physicochemical characterization of the tested material, a research methodology was adopted using tools to determine the stability of behavior at high temperatures, chemical composition, and volatile components. Thermodynamic analysis was carried out, indicating the theoretical course of reactions of individual system components and thermal effects, allowing a determination of whether the assumed reactions are endothermic or exothermic. The planned research ends with the reduction process in conditions similar to those carried out in industrial conditions. Enforced by the guidelines for reducing CO₂ emissions, it contributes to a significant reduction in the demand for coke. This paper addresses the issue of determining the feasibility of using selected bioreducers, including cherry stones, to verify their suitability in the process of reducing copper oxides. The study used copper slag with a composition similar to slags generated at the copper production stage in a flash furnace. The results obtained in reducing copper content above 98 wt. % indicate the great potential of this type of bioreducer. It should be noted that, unlike conventional fossil fuels, the use of cherry stones to reduce copper slag can be considered an environmentally neutral method of carbon offset. The resulting secondary slag is a waste product that can be stored and disposed of without harmful environmental effects due to its low lead content. An additional advantage is the relatively wide availability of cherry stones.

In the publication of the results of laboratory tests for decoppering metallurgical slag using a variable addition of "LOW GRADE" PCB scrap as a reducer (dates from 10 to 30% of the slag mass). In practical devices, as well as research on decoppering metallurgical slag using coke - a currently used reducer. The tests involved four measurement series differing in the source of the reducer and the variable process involved. The process was carried out at temperatures of 1350 and 1450°C. Two measurements were taken for each variant analysed. The conducted research showed the possibility of effective use of printed circuit board scrap in the slag decoppering process. An additional advantage of its use was the introduction of an additional charge of copper into the process at an average level of 10% by mass, which was recovered during the process in the form of a metal alloy. The metal alloy formed during the slag reduction process acted as a collector for the copper contained in the PCB scrap. Research has shown that as the amount of reducer in the form of PCB scrap increases, the final Cu content in the slag after reduction increases. The highest average degree of slag decopperization was achieved when 10% of PCB scrap was added to the reduction. At the analyzed temperatures it ranged from 95.2 to 97.5%. When coke was used as a reducing agent at a temperature of 1350°C, the average degree of slag decopperization was from about 60 (2 h) to about 75.5% (4 h). Increasing the process temperature to 1450°C resulted in a significant increase in the slag decopperization rate, above 97%, regardless of the process duration.

The 21st-century economy, and industry in particular, is witnessing a growing focus on environmental issues, driven by heightened public awareness and the implementation of EU directives, notably the Green Deal