High sensitivity and selectivity and short response and recovery times are important for practical conductive polymer gas sensors. However, poor stability, poor selectivity, and long response times significantly limit the applicability of single-phase conducting polymers, such as polypyrrole (PPy). In this study, PPy/MoS₂ composite films were prepared via chemical polymerization and mechanical blending, and flexible thin-film resistive NO₂ sensors consisting of copper heating, fluorene polyester insulating, and PPy/MoS₂ sensing layers with a silver fork finger electrode were fabricated on a flexible polyimide substrate using a flexible electronic printer. The PPy/MoS₂ composite films were characterized using X-ray diffraction, Fourier-transform infrared spectroscopy, and field-emission scanning electron microscopy. A home-built gas sensing test platform was built to determine the resistance changes in the composite thin-film sensor with temperature and gas concentration. The PPy/MoS₂ sensor exhibited better sensitivity, selectivity, and stability than a pure PPy sensor. Its response to 50 ppm NO₂ was 38% at 150 °C, i.e., 26% higher than that of the pure PPy sensor, and its selectivity and stability were also higher. The greater sensitivity was attributed to p–n heterojunction formation after MoS₂ doping and more gas adsorption sites. Thus, PPy/MoS₂ composite film sensors have good application prospects.

As a new type of dielectric material, the low dielectric constant and corona resistance life of fluorene polyester (FPE) restricts the range of its applications. In order to simultaneously achieve a high dielectric constant and the long corona aging lifetime of FPE, SiO₂ nanoparticles were chosen as additive to prepare FPE-based composite films. The microstructure of the composite film was characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), infrared spectroscopy (IR) and small-angle X-ray scattering (SAXS). The dielectric performances of the composites, including the dielectric constant, breakdown strength and corona resistance lifetime, were investigated. The results show that the introduced SiO₂ does not destroy the structure of the FPE molecular chain and that it increases the thickness of the filler-matrix interface. The dielectric constant of SiO₂/FPE composites increased from 3.54 to 7.30 at 1 Hz. Importantly, the corona resistance lifetime increased by about 12 times compared with the pure FPE matrix. In brief, this work shows what possibilities there might be when considering the potential applications of high-strength insulating materials.

In this paper, a room-temperature NO₂ sensor based on a polyaniline (PANI)/black phosphorus (BP) composite material was proposed to solve the power consumption problem of traditional metal-oxide sensors operating at high temperatures. PANI was synthesized by chemical oxidative polymerization, whereas BP was synthesized by low-pressure mineralization. The PANI/BP composite materials were prepared via ultrasonic exfoliation and mixing. Various characterization techniques, including scanning electron microscope (SEM), X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS), confirmed the successful preparation of the PANI/BP composites and their excellent structural properties. The sensor demonstrated outstanding gas sensitivity in the NO₂ concentration range of 2–60 ppm. In particular, the sensor showed a response exceeding 2200% at 60 ppm NO₂ concentration when using a 1:1 mass ratio of PANI to BP in the composite material.

Polyaniline (PANI) is an important conductive-polymer gas-sensing material with working temperature and mechanical flexibilities superior to those of conventional metal oxide sensing materials. However, its applicability is limited by its low sensitivity, high detection limits, and long response/recovery times. In this study, we prepared PANI/WS₂ composites via chemical oxidative polymerization and mechanical blending. A multilayer sensor structure—sequentially printed silver-paste heating electrodes, fluorene polyester insulating layer, silver interdigitated electrodes, and sensing material layer—was fabricated on a polyimide substrate via flexible microelectronic printing and systematically characterized using scanning electron microscopy, X-ray diffraction, and Fourier-transform infrared spectroscopy. The optimized 5 wt% WS₂ composite showed enhanced gas-sensing performance, with 219.1% sensitivity to 100 ppm ammonia (2.4-fold higher than that of pure PANI) and reduced response and recovery times of 24 and 91 s, respectively (compared to 81 and 436 s for pure PANI, respectively). Notably, the PANI/WS₂ sensor detected an ultralow ammonia concentration (100 ppb) with 0.104% sensitivity. The structural characterization and performance analysis results were used to deduce a mechanism for the enhanced sensing capability. These findings highlight the application potential of PANI/WS₂ composites in flexible gas sensors and provide fundamental insights for PANI-based sensing materials research.