High sensitivity and selectivity and short response and recovery times are important for practical conductive polymer gas sensors. However, poor stability, poor selectivity, and long response times significantly limit the applicability of single-phase conducting polymers, such as polypyrrole (PPy). In this study, PPy/MoS2 composite films were prepared via chemical polymerization and mechanical blending, and flexible thin-film resistive NO2 sensors consisting of copper heating, fluorene polyester insulating, and PPy/MoS2 sensing layers with a silver fork finger electrode were fabricated on a flexible polyimide substrate using a flexible electronic printer. The PPy/MoS2 composite films were characterized using X-ray diffraction, Fourier-transform infrared spectroscopy, and field-emission scanning electron microscopy. A home-built gas sensing test platform was built to determine the resistance changes in the composite thin-film sensor with temperature and gas concentration. The PPy/MoS2 sensor exhibited better sensitivity, selectivity, and stability than a pure PPy sensor. Its response to 50 ppm NO2 was 38% at 150 °C, i.e., 26% higher than that of the pure PPy sensor, and its selectivity and stability were also higher. The greater sensitivity was attributed to p–n heterojunction formation after MoS2 doping and more gas adsorption sites. Thus, PPy/MoS2 composite film sensors have good application prospects.
In this paper, a room-temperature NO2 sensor based on a polyaniline (PANI)/black phosphorus (BP) composite material was proposed to solve the power consumption problem of traditional metal-oxide sensors operating at high temperatures. PANI was synthesized by chemical oxidative polymerization, whereas BP was synthesized by low-pressure mineralization. The PANI/BP composite materials were prepared via ultrasonic exfoliation and mixing. Various characterization techniques, including scanning electron microscope (SEM), X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), and X-ray photoelectron spectroscopy (XPS), confirmed the successful preparation of the PANI/BP composites and their excellent structural properties. The sensor demonstrated outstanding gas sensitivity in the NO2 concentration range of 2–60 ppm. In particular, the sensor showed a response exceeding 2200% at 60 ppm NO2 concentration when using a 1:1 mass ratio of PANI to BP in the composite material.
Polyaniline (PANI) is an important conductive-polymer gas-sensing material with working temperature and mechanical flexibilities superior to those of conventional metal oxide sensing materials. However, its applicability is limited by its low sensitivity, high detection limits, and long response/recovery times. In this study, we prepared PANI/WS2 composites via chemical oxidative polymerization and mechanical blending. A multilayer sensor structure—sequentially printed silver-paste heating electrodes, fluorene polyester insulating layer, silver interdigitated electrodes, and sensing material layer—was fabricated on a polyimide substrate via flexible microelectronic printing and systematically characterized using scanning electron microscopy, X-ray diffraction, and Fourier-transform infrared spectroscopy. The optimized 5 wt% WS2 composite showed enhanced gas-sensing performance, with 219.1% sensitivity to 100 ppm ammonia (2.4-fold higher than that of pure PANI) and reduced response and recovery times of 24 and 91 s, respectively (compared to 81 and 436 s for pure PANI, respectively). Notably, the PANI/WS2 sensor detected an ultralow ammonia concentration (100 ppb) with 0.104% sensitivity. The structural characterization and performance analysis results were used to deduce a mechanism for the enhanced sensing capability. These findings highlight the application potential of PANI/WS2 composites in flexible gas sensors and provide fundamental insights for PANI-based sensing materials research.
Modern chemical production processes often emit complex mixtures of gases, including hazardous pollutants such as NO2. Although widely used, gas sensors based on metal oxide semiconductors such as WO3 respond to a wide range of interfering gases other than NO2. Consequently, developing WO3 gas sensors with high NO2 selectivity is challenging. In this study, a simple one-step hydrothermal method was used to prepare WO3 nanorods modified with black phosphorus (BP) flakes as sensitive materials for NO2 sensing, and BP-WO3-based micro-electromechanical system gas sensors were fabricated. The characterization of the as-prepared BP-WO3 composite through X-ray diffraction scanning electron microscopy and X-ray photoelectron spectroscopy confirmed the successful formation of the sandwich-like nanostructures. The result of gas-sensing tests with 2–14 ppm NO2 indicated that the sensor response was 1.25–2.21 with response–recovery times of 36 and 36 s, respectively, at 190 °C. In contrast to pure WO3, which exhibited a response of 1.07–2.2 to 0.3–5 ppm H2S at 160 °C, BP-WO3 showed almost no response to H2S. Thus, compared with pure WO3, BP-WO3 exhibited significantly improved NO2 selectivity. Overall, the BP-WO3 composite with sandwich-like nanostructures is a promising material for developing highly selective NO2 sensors for practical applications.
This paper presents a ZnO-Pt/Ru sensor prepared by a two-step hydrothermal method with in situ-grown ZnO nanorods and doped with Pt and Ru elements by immersion sintering. Characterization results showed that Pt and Ru were successfully modified on the surface of ZnO nanorods. ZnO-Pt/Ru achieved a response of 25–50 ppm H2S at the optimum operating temperature of 198 °C. In addition, the lower limit of H2S detection of ZnO-Pt/Ru reached 50 ppb with a response of about 10%, indicating a wide concentration detection range. Due to the good catalytic properties of Pt, the recovery characteristics of ZnO at high concentrations of H2S were significantly improved. The response time of ZnO-Pt/Ru (30 s) was also significantly shorter than pristine ZnO (56 s), with excellent selectivity. As far as the gas-sensitive enhancement mechanism is concerned, at the macroscopic level, the ZnO surface was modified by Pt and Ru, and this special structure of ZnO-Pt/Ru significantly increased the specific surface area. At the microscopic level, the PN junction formed between Pt/Ru and ZnO provided abundant holes for electron migration.