This study presents a novel polyurethane-activated carbon composite (PACC) as an effective and sustainable adsorbent for treating lead-ion-contaminated waters. The PACC was characterized using Scanning Electron Microscopy with Energy Dispersive X-ray (SEM-EDX), Fourier Transform Infrared Spectroscopy (FTIR), Brunauer, Emmett, and Teller (BET) surface area analyzer, X-ray Diffraction (XRD), and Thermogravimetric Analyzer (TGA) to evaluate its physicochemical and thermal properties. Furthermore, the PACC was employed in an experimental column adsorption setup to investigate its adsorption performance and to develop a dynamic method suitable for industrial implementation. Parameters such as bed height (50, 100, 150 mm), flow rate (4, 6, 8 mL min⁻¹), pH (2, 4, 6), and initial metal-ion concentrations (10, 50, 100 mg L⁻¹) were examined. The experimental data exhibited strong agreement with the Thomas and Yoon–Nelson models (R² ≥ 0.96), indicating efficient adsorption mechanisms. Remarkably, the used adsorbent has the potential for facile regeneration without substantial loss in capacity. The PACC demonstrated excellent adsorption performance for lead ions in aqueous solutions in a fixed-bed column system. Thus, the novel PACC material holds the potential for scalable application in industrial settings to address water pollution challenges, especially in regions with uncontrolled effluent discharge.

The current work presents a novel microfluidic approach, allowing a full separation of blood cells. The approach relies on using a polydimethylsiloxane serpentine microchannel equipped with a series of electrodes, providing two separation zones. The proposed design exploits the unique configuration of the channel along with the inherent difference in dielectric properties of the three kinds of blood cells to achieve a size-based sorting. The platelets (PLTs) are subjected to a larger dielectrophoretic force than red blood cells (RBCs) and white blood cells (WBCs), forcing them to be separated in the first zone. This leaves RBCs and WBCs to be separated in the second zone. The model developed in this work has been used intensively to examine the feasibility of the proposed approach. The model results showed a full separation of blood content can be achieved over a range of phase flow rates and AC frequencies.

In this research, a new method of treating wastewater is introduced using a highly recyclable and sustainable material derived from coconut oil. This material aims to address the issues commonly faced by conventional sorbents, such as limited performance and costly production. These challenges impede a sorbent material from unlocking its full utility in treating wastewater. An exceptional sorbent material was synthesized by incorporating coconut shell-based activated carbon (AC) into a coconut oil-based polyurethane matrix to produce an activated carbon-infused polyurethane (ACIP). The effective adsorption was elucidated by the synergistic interaction between the ACIP material and methylene blue (MB) through electrostatic attraction, π-π interactions, and hydrogen bonding. To provide an exhaustive analysis of the ACIP material, several analytical techniques were employed, including Fourier transform infrared (FTIR) spectroscopy, scanning electron microscopy (SEM) analysis, X-ray diffraction (XRD) analysis, and thermogravimetric analysis (TGA). A detailed assessment using a fixed-bed column setup investigated its adsorption behavior by encompassing various factors such as inlet concentration, adsorbent bed height, feed flow rate, and solution pH. Results revealed that the ACIP composite exhibited a maximum adsorption capacity of 28.25 mg g⁻¹. Empirical evidence with a high correlation coefficient (R² > 0.93) obtained from the Thomas and Yoon–Nelson model suggests the suitability of the composite material to operate efficiently under these diverse circumstances. Notably, after five consecutive adsorption–desorption cycles, ACIP demonstrated its remarkable reusability by maintaining 86% of its regeneration efficiency. Given its outstanding performance and potential for scalability, this innovative ACIP composite presents a more sustainable approach to addressing wastewater issues within industrial environments.

This study propounds a sustainable alternative to petroleum-based polyurethane (PU) foams, aiming to curtail this nonrenewable resource’s continued and uncontrolled use. Coconut fatty acid distillate (CFAD) and crude glycerol (CG), both wastes generated from vegetable oil processes, were utilized for bio-based polyol production for rigid PU foam application. The raw materials were subjected to catalyzed glycerolysis with alkaline-alcohol neutralization and bleaching. The resulting polyol possessed properties suitable for rigid foam application, with an average OH number of 215 mg KOH/g, an acid number of 7.2983 mg KOH/g, and a Gardner color value of 18. The polyol was used to prepare rigid PU foam, and its properties were determined using Fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis/derivative thermogravimetric (TGA/DTA), and universal testing machine (UTM). Additionally, the cell foam morphology was investigated by scanning electron microscope (SEM), in which most of its structure revealed an open-celled network and quantified at 92.71% open-cell content using pycnometric testing. The PU foam thermal and mechanical analyses results showed an average compressive strength of 210.43 kPa, a thermal conductivity of 32.10 mW·m⁻¹K⁻¹, and a density of 44.65 kg·m⁻³. These properties showed its applicability as a type I structural sandwich panel core material, thus demonstrating the potential use of CFAD and CG in commercial polyol and PU foam production.

Conventionally, designing rigid polyurethane foams (RPUFs) with improved physico-mechanical properties from new, bio-based polyols is performed by modifying foam formulations via experimentation. However, experimental endeavors are very resource-dependent, costly, cumbersome, time-intensive, waste-producing, and present higher health risks. In this study, an RPUF formulation utilizing a coconut-oil (CO)-based polyol with improved physico-mechanical properties was approximated through a computational alternative in the lens of the gel time of the RPUF formation. In the RPUF formation of most bio-based polyols, their very fast gel times negatively impact foam robustness. The computational alternative functioned by finding a CO-based RPUF formulation with a gel time in good agreement with a formulation based on commercial petroleum-derived polyol (control). The CO-based RPUF formulation with the best-fit catalyst loading was approximated by simulating temperature profiles using a range of formulations with modified catalyst loadings iteratively. The computational approach in designing RPUF with improved properties was found to effectively negate foam collapse (with a shrinkage decrease of >60%) and enhance foam strength (with a compressive strength increase of >300%). This study presents an economically and environmentally sustainable approach to designing RPUFs by enabling minimized utilization of material sources for experimentation and analysis and minimized dependence on waste-producing methods.

A MATLAB program was developed to simulate urethane-forming reactions by solving over a dozen differential equations, energy balance, mass balance, and constitutive equations simultaneously. The simulation program was developed for half a decade to simulate the basic kinetics of polyurethane reactions and more complex phenomena that cannot be obtained in laboratories. In the current investigation, the simulation is applied to determine the limits of the performance of polyurethane foam formation. n-pentane, cyclohexane, and methyl formate were used as physical blowing agents, and water was used as a chemical blowing agent. The simulation code increases the accuracy of the results and makes the foam performance process less time- and money-consuming. Specifically, the MATLAB code was developed to study the impact of physical and chemical blowing agents at different loadings on the performance of rigid polyurethane foams. Experimental data were used to validate the simulation results, including temperature profiles, height profiles, and the tack-free time of urethane foam reactions. The simulation results provide a window for the proper type and the optimum amount range of different physical and chemical blowing agents.