The development of lightweight automotive parts is an important issue for improving the efficiency of vehicles. Polymer composites have been widely applied to reduce weight and improve mechanical properties by mixing polymers with carbon fibers, glass fibers, and carbon nanotubes. Polypropylene (PP) has been added to carbon fiber-reinforced nylon-6 (CF/PA6) composite to achieve further weight reduction and water resistance. However, the mechanical properties were reduced by the addition of PP. In this research, multiwalled carbon nanotubes (CNTs) were added to compensate for the reduced mechanical properties experienced when adding PP. Tensile testing and bending tests were carried out to evaluate the mechanical properties. A small amount of CNTs improved the mechanical properties of carbon fiber-reinforced PA6/PP composites. For example, the density of CF/PA6 was reduced from 1.214 to 1.131 g/cm³ (6.8%) by adding 30 wt % PP, and the tensile strength of 30 wt % PP composite was improved from 168 to 173 MPa (3.0%) by adding 0.5 wt % CNTs with small increase of density (1.135 g/cm³). The developed composite will be widely used for lightweight automotive parts with improved mechanical properties.

Conventional glass fiber/unsaturated polyester resin (UPR) composites were fabricated by four layers to verify the optimum fabrication conditions such as the initial curing temperature, fiber changes and vacuum. Before that another optimum condition for stir mixing multi-walled carbon nanotubes (MWCNTs) into UPR was further investigated based on the initial curing temperature. Exothermic temperature measurements, density measurements, thermo-gravimetric analysis and tensile testing were utilized to identify the effects of these factors on the UPR and composite laminates. Consequently, an initial curing temperature range of 25°C–35°C was recommended to start the polymerization. In addition, the fiber combination and applying vacuum were also represented as the other optimum conditions in composite fabrication. The optimum initial curing temperature was applied for modifying UPR with 0.1 wt.% MWCNTs. Then, all of optimum conditions were used to fabricate glass fibers/modified UPR composites. The higher tensile strength and modulus of fiber combination with the adding of MWCNTs were obtained at 25.29 MPa and 1.39 GPa, respectively. The results indicate that simple MWCNT mixing can be used in industry due to the reduction of the fabrication time and better tensile properties.

Coir is a well-known natural fiber extracted from the husk of a coconut tree. In polymer composite materials, the ultimate performance of coir has been shown using surface modification methods. Among them, sodium hydroxide (NaOH) is a comparative and efficient solution used for surface treatment of lignocellulosic fiber. In contrast to coir, coconut timber, a hardwood that dominates the weight of the coconut tree, has not been appropriately considered for use in polymer composites. Therefore, in this article, coconut trunk particle/unsaturated polyester resin composites were experimentally investigated. As a pioneering study, a large range of NaOH concentrations from 2 wt% to 10 wt% (with an interval of 2 wt%) was utilized to treat the surface of the filler. Finally, 4 wt% alkali solution was found as the best content for surface modification based on the mechanical properties of the composite, including those determined by tensile, flexural, and impact test results.