In this research work, a preliminary potentiodynamic polarization performance testing was carried out on a new environmentally friendly proposed composite coating. The proposed composite coating was developed by: (a) hot sulfuric anodizing to produce an Al₂O₃ conversion film followed by an (b) organic electrodeposited chitosan–sodium alginate blended film. Posteriorly, the conversion and organic films were microstructurally characterized by scanning electron microscopy. Finally, the polarization resistance technique was used to measure the corrosion resistance of the uncoated and coated AA6063 alloy in a simulated marine environment and the polarization tests were compared to samples immersed during 30 days in same electrolyte solution. The obtained inhibition corrosion efficiency of the proposed coating system was measured comparing the Rp of the uncoated alloy to the coated samples, showing an efficiency about 99% for a 3% NaCl electrolyte for some of the samples. Therefore, the experimental results obtained during this research demonstrates the feasibility of using the developed anticorrosive composite coating to protect aluminum alloys against chloride corrosive ions species and to further continue with the corresponding research.

We explored the potential of different nanoparticles (TiO₂, CaCO₃, and Al₂O₃), considering their pure form and modified with cinnamon essential oil (CEO). These materials were characterized using various techniques, including FTIR spectroscopy, XRD analysis, TGA, and SEM. The interaction between CEO and nanoparticles changed depending on the nanoparticle type. Al₂O₃ nanoparticles exhibited the strongest interaction with CEO, increasing their antioxidant capacity by around 40% and their transfer of antimicrobial properties, particularly against Gram-negative bacteria. In contrast, TiO₂ and CaCO₃ nanoparticles showed limited interaction with CEO, resulting in lower antioxidant capacity and antimicrobial activity. Incorporating pure and CEO-modified nanoparticles into polylactic acid (PLA) films improved their mechanical and thermal properties, which are suitable for applications requiring greater strength. This research highlights the potential of metal oxide nanoparticles to enhance the antimicrobial and antioxidant capabilities of polymers. In addition, incorporating cinnamon essential oil can increase the antioxidant and antimicrobial effectiveness of the metal oxide nanoparticles and improve the mechanical and thermal properties of PLA films. Thus, these PLA films exhibit favorable characteristics for active packaging applications.

The circular economy and sustainable development are critical issues today, given the growing environmental pollution caused by solid waste, especially plastics. Furthermore, plastic waste has raised significant social concerns and alerted plastic product designers. Therefore, developing or redesigning plastic products in the flexible packaging industry is imperative to ensure their recyclability at the end of their life cycle. It is necessary to ensure that the mechanical and barrier properties of the ecological plastic packaging remain intact for specific uses. The current study aims to redesign flexible packaging, focusing on providing the mechanical and barrier properties of the packaging suitable for food industry applications, thus offering a solution through new design proposals that allow the development of sustainable and flexible packaging, emphasizing material reduction and recyclability. This study assessed and compared the mechanical properties of the proposed packaging with those of existing products. The results demonstrated the feasibility of reducing plastic film thickness or eliminating layers in a tri-laminated structure and transitioning to a bi-laminated structure. This adjustment did not compromise the mechanical and barrier properties; the oxygen barrier remained at 35.39 cc/m2*day, and the humidity stood at 0.57 mg/m2*day. This investigation led to a 26.48% reduction in the raw material consumption of laminated coils and 12.68% in Doypack type packaging used in food applications. Consequently, the decreased material usage and adoption of monomaterial structures significantly minimized the environmental impact of plastic waste contamination due to the possibility of mechanically recycling the final product.

The circular economy and sustainable development are crucial in addressing environmental pollution from solid waste, especially plastics. Plastic waste has sparked significant social concerns, driving a redesign of products in the flexible packaging industry. This study focuses on redesigning flexible plastic packaging to improve recyclability and accelerate degradability while maintaining essential mechanical and barrier properties for food applications. The goal is to create sustainable packaging that reduces material usage, ensures recyclability, and promotes faster degradation at the product's end of life. The study compared the redesigned packaging's mechanical, physical, and barrier properties with existing products. Results showed that switching from a trilaminate to a bilaminate structure, as in laminated coils and Doypack packaging, reduced material thickness without compromising performance. Oxygen permeability was maintained at 35.38 cc/m²·day, and moisture permeability at 0.56 mg/m²·day for laminated coils. These changes reduced raw material consumption by 26.48% for laminated coils and 12.68% for Doypack packaging. Additionally, a degradable solution combining cellulose paper with a high-barrier polymer reduces plastic adhesives and solvents by 50%, reducing water usage. This research provides a practical approach to more sustainable flexible packaging in the food industry, achieving material reductions without sacrificing performance. The findings can be directly applied to promote sustainable packaging solutions within circular economy initiatives.

The structural performance of automotive doors is highly dependent on their metallic support; however, conventional development processes often involve multiple CAD-CAE iterations, which increase lead time and engineering effort. This study presents a methodology for optimizing metallic support geometry by integrating Computer-Aided Design (CAD), Computer-Aided Engineering (CAE), and the Taguchi Design of Experiments (DOE). A Taguchi L16 orthogonal array was used to evaluate eight key geometric factors, including material thickness, fixation point configuration, and geometric reinforcements. Finite element simulations with a meshless solver significantly reduced pre-processing time without compromising accuracy. By analyzing the signal-to-noise (S/N) ratio, the optimal factor combination was identified, which maximized stiffness while minimizing displacement and ensuring robustness against material variability. The optimal design achieved a stiffness of 248 N/mm, a substantial increase over the baseline’s 39 N/mm. This design demonstrates the potential of this methodology to dramatically improve structural performance from the early stages of development and accelerate product development by reducing design iterations.