To investigate the multi-factor aging mechanisms of silicone rubber used in the outer sheath of composite bushings, this study focused on HTV silicone rubber employed in the sheath layer of 1100 kV high-voltage bushings. The samples were subjected to temperature–humidity–corona coupled aging in a multi-factor aging platform. The aged samples were characterized by scanning electron microscopy, energy-dispersive spectroscopy, Fourier-transform infrared spectroscopy, hydrophobicity measurements, hardness tests, and dielectric constant measurements. The results indicate that different aging factors affect the material differently. Corona aging primarily affects the sample surface, leading to substantial methyl group detachment, surface oxidation, and a decrease in hydrophobicity, with the local static contact angle decreasing by up to 70%. In contrast, wet heat aging affects the bulk material; under high-temperature and high-humidity conditions, the internal small-molecule chains accelerate silicon-oxide crosslinking, leading to a marked increase in hardness and a relative dielectric constant that initially decreases and then increases. Considering the complex field environment, surface performance measurements are easily influenced by external factors. Therefore, hardness and relative dielectric constant are proposed as key indicators for evaluating the aging degree of silicone rubber sheaths in service. The findings provide a valuable reference for the service-life evaluation of composite bushings.

As power equipment insulation materials, epoxy resin and phenolic resin are inevitably exposed to damp-heat environments during long-term operation, leading to ageing degradation. This study systematically investigates the effects of damp-heat ageing (85 °C, 90% RH, 0–56 days) on the flame retardancy of both resins through oxygen index tests, vertical combustion experiments, and microstructural analysis (SEM/EDS). Results indicate that ageing unexpectedly enhances flame retardancy: Epoxy resin: Oxygen index rapidly increased from 64.4% (0 days) to 76.5% (21 days), then stabilised at 75–76%. Afterflame time decreased from 143 s to 109 s after 56 days. Phenolic resin: Oxygen index rose continuously with ageing; afterflame time dropped sharply from 211 s (0 days) to 0 s (56 days). Mechanistic analysis reveals that ageing promotes surface enrichment of flame-retardant elements (Ca, Mg, Si in epoxy; Al, Mg in phenolic) and structural changes (e.g., porous carbonisation), which facilitate barrier effects against heat/oxygen diffusion. This work challenges conventional views on ageing-induced degradation, providing new insights for evaluating insulation safety in humid environments.