The ability to sense external force is an important technique for force feedback, haptics and safe interaction control in minimally-invasive surgical robots (MISRs). Moreover, this ability plays a significant role in the restricting refined surgical operations. The wrist joints of surgical robot end-effectors are usually actuated by several long-distance wire cables. Its two forceps are each actuated by two cables. The scope of force sensing includes multidimensional external force and one-dimensional clamping force. This paper focuses on one-dimensional clamping force sensing method that do not require any internal force sensor integrated in the end-effector’s forceps. A new clamping force estimation method is proposed based on a joint torque disturbance observer (JTDO) for a cable-driven surgical robot end-effector. The JTDO essentially considers the variations in cable tension between the actual cable tension and the estimated cable tension using a Particle Swarm Optimization Back Propagation Neural Network (PSO-BPNN) under free motion. Furthermore, a clamping force estimator is proposed based on the forceps’ JTDO and their mechanical relations. According to comparative analyses in experimental studies, the detection resolutions of collision force and clamping force were 0.11 N. The experimental results verify the feasibility and effectiveness of the proposed clamping force sensing method.

This article presents the design, development, and motion control of a novel flexible robotic laparoscope (FRL). The main structure of the FRL includes a two degrees-of-freedom (DOFs) continuum mechanism driven by two pairs of cable-pulley-driven systems, which are actuated by four miniature linear actuators. A constant-curvature model is employed on the kinematics modeling and analysis of the continuum mechanism with designed major arc notches. The bending control strategy of the continuum mechanism is proposed and realized based on its kinematics model and a feedforward compensation method considering its nonlinearity motion calibration with a suitable initial tension of the driven cables. Besides, the continuum mechanism is made of elastic nylon material through 3D printing technology. An experimental prototype is developed to test the effectiveness and feasibility of the FRL. The experimental results indicate that the FRL has good positioning accuracy and motion performance with potential applications in robot-assisted laparoscopic surgery.

This paper illustrates the development and experimental validation of a robotic ankle–foot orthosis (AFO) with a series elastic actuator (SEA) and a magneto-rheological (MR) brake. First, the biomechanics of a human ankle joint during walking is explained. Next, the hardware design of the robotic AFO is introduced, including its mechanical structure, actuator design and configuration, and electronic system. The SEA is primarily composed of an electric motor, a planetary gearbox, a torsion spring, and a pair of bevel gears. The MR brake can modulate the viscosity of the robotic AFO and generate a large braking torque of 21.8 Nm with a low power of 8.8 W. Additionally, the modeling of the robotic AFO is presented, followed by an introduction to its control; several gait evaluation indices are proposed as well. Finally, a pilot study is conducted to verify the effectiveness of the developed robotic AFO. The experimental results demonstrate that the robotic AFO has the potential to provide dorsiflexion assistance, thus preventing foot slap and toe drag, in addition to plantarflexion assistance for the forward propulsion of the body. During a gait cycle, an average power of 0.23 W is harvested, and an 8% improvement in the system energy efficiency is achieved.

This paper presents the design, analysis, and development of a novel four degrees of freedom (4-DOF) endoscopic robot with cable-driven multisegment flexible continuum mechanisms. The endoscopic robot is mainly composed of the passive positioning arm, cable-pulley system, and 3-DOF flexible continuum mechanism. The forward and inverse kinematics of the endoscopic robot are derived based on the constant curvature assumption, and its working space, flexibility, and preoperative incision determination method are analyzed as well. Based on the hardware structure of the robot system, a control strategy and a control software are developed, and the continuum mechanism is kinematically calibrated to carry out the trajectory planning experiment and simulated surgery experiment. The experimental results show that the calibrated constant curvature model can be used for the motion control of the continuum mechanism, and the 4-DOF endoscopic robot can meet the visual field requirements of minimally invasive surgery.