The effective diffusion of Cu in Fe is the key to forming a stable transition layer between copper and low-carbon steel, but it is seriously affected by several factors, especially temperature, and the diffusion of Cu can only be completed at high temperatures. In order to analyze the diffusion coefficient of Cu in low-carbon steel under high temperatures, and to obtain the best diffusion temperature range of Cu in steel, the electrodeposition method was used to prepare the diffusion couple of copper and low-carbon steel, which would be annealed under different temperatures for 6 h; meanwhile, the MD models were also used to analyze the diffusion behavior of Cu in Fe at different temperatures. The results show that the diffusion of Cu in low-carbon steel could be realized by high-temperature annealing, and as the temperature increases, the thickness of the Cu/low-carbon steel transition layer shows an increasing trend. When the annealing temperature is between 900 °C and 1000 °C, the thickness of the transition layer increases the fastest. The results of the MD models show that, when the temperature is in the phase transition zone, the main restrictive link for the diffusion of Cu in Fe is the phase transition process of Fe; additionally, when the temperature is higher, the main restrictive link for the diffusion of Cu in Fe is the activity of the atom.

The automotive industry’s rapid expansion has made the development of lightweight, high-strength automotive steels essential for both energy efficiency and emission reduction. Among these materials, Fe-Mn-Al-C steel has drawn considerable interest due to its favorable combination of low density and high strength. This research examines the impact of Nb alloying (with Nb content of 0% and 0.5%) and solution treatment on the microstructure and mechanical properties of cold-rolled Fe-28Mn-10Al-C low-density steel. Various methods were employed, including Thermo-Calc thermodynamic simulations, the Olson–Cohen model, X-ray diffraction (XRD), metallographic microscopy, room-temperature tensile testing, and scanning electron microscopy (SEM). The findings demonstrate that Nb alloying significantly refines the austenite grain structure of the Fe-28Mn-10Al-C steel, improving both strength and ductility in comparison to the 0Nb steel. After solution treatment at 1050 °C for 30 min, the cold-rolling-induced defects are effectively removed, leading to a substantial increase in elongation at fracture (38.14–44.45%) and an ultimate tensile strength exceeding 900 MPa. As the solution treatment temperature increases, the austenite grains coarsen, and the number of twins increases, while yield strength and ultimate tensile strength decrease. However, there is a notable enhancement in ductility, with the material exhibiting a ductile fracture mechanism. These results offer valuable insights and a theoretical foundation for further improving the mechanical properties of Fe-Mn-Al-C low-density steels.

The casting compounding process for copper-steel composite material has broad prospects of application, but due to the lack of supporting theories (especially the bonding mechanism of copper-steel at high temperatures), it is developing slowly. In this research, copper-steel composite materials for different casting temperatures have been prepared by the casting compound process. The results show that, for the casting compound process, the stable copper-steel transition layer can be formed in a short time, and the bonding of copper and low carbon steel is the result of both the diffusion of Cu in low carbon steel and the dissolution of Fe in molten copper. The diffusion coefficient of Cu in the low carbon steel is mainly concentrated in the range of 4.0 × 10⁻¹⁵–8.0 × 10⁻¹⁴ m²/s. However, for casting compound process of copper-steel, as the temperature rises the thickness of the copper-steel transition layer gradually decreases, while the Fe content in the copper layer gradually increases. At the same time, the analysis of the glow discharge results shows that, during the solid-liquid composite process of copper-steel, the element C in steel has a great influence. As the temperature rises, the segregation of C intensifies seriously; the peak of the C content moves toward the copper side and its value is gradually increases. The segregation of C would reduce the melting point of the steel and cause irregular fluctuations of the diffusion of Cu in low carbon steel. Therefore, a relatively lower molten copper temperature is more conducive to the preparation of copper-steel composite materials.

To explore the impact of niobium (Nb) addition on the austenitization behavior of Fe-Mn-Al-C lightweight steels, the effects were examined through Thermo-Calc thermodynamic simulations, optical microscopy, transmission electron microscopy (TEM), and the development of austenite grain growth models. Three distinct Fe-Mn-Al-C steel compositions, each containing different Nb contents (0.38%, and 0.56%), were subjected to various austenitization temperatures and aging conditions, and a kinetic model for austenite grain growth was established. The results demonstrate that for heating temperatures below 950 °C, the austenite grain growth rate of the steels was similar. However, at temperatures above 950 °C, the grain growth rate of the steel without Nb (Steel No. 1) increased significantly compared to the niobium-containing alloys. Austenite grain size increased with higher heating temperatures. At constant heating temperatures, longer holding times resulted in larger grain sizes, though the rate of grain size growth diminished over time. Based on the experimental data and the kinetic theory of austenite grain growth, a grain growth model of No. 2 Steel (which contained 0.38% Nb) was established. The predicted grain size values derived from this model closely matched the experimental measurements, indicating a strong correlation and providing valuable insights for future studies.