For economic reasons, increasing the use of various fibrous pulps with high lignin contents—i.e., chemothermomechanical pulp (BCTMP and CTMP), thermomechanical pulp (TMP), and semichemical pulp—is desirable. The relatively good quality and increased efficiency of these pulps make them attractive paper semi-products. In particular, they could alleviate the severe shortage of paper semi-products. Although mechanical pulp and semichemical pulp are achieving increasing quality with substantially increased wood efficiency, their production is often characterised by high consumption of electricity to defibre chips or refine high-lignin-content fibrous pulps. Technological, environmental, and economic evaluations of the manufacture and application of increased efficiency cellulose pulps that take into account potential profits from increased cellulose pulp efficiency and losses due to energy costs and degradation in the properties of the resulting paper are relevant and essential to paper mills. This article reports such an analysis. The authors have analysed the usable properties of ten cellulose pulps with various degrees of digestion and identified the optimum pulp that yields the optimum product properties, considering the yield; pulp refining time, which determines the cost of paper manufacture; and strength properties of the obtained paper.

Petroleum, synthetic, and natural waxes have been used as hydrophobic bases for dispersions intended for use as barrier coatings for packaging paper. Oil-in-water dispersions with alkaline pH were prepared by a two-step homogenization procedure containing paraffin wax, with various characteristics, the Fischer–Tropsch synthesis product or beeswax. The size of the dispersed particles determined by dynamic light scattering depended on the type of hydrophobic base used and was in the range of 350–440 nm. The ability of dispersion particles in aggregation driven by electrostatic attraction, evaluated by Zeta potential analysis by electrophoretic light scattering, was from −26 to −50 mV. Static multiply light scattering was used for 30 days of stability assessment and helped to select the dispersion with a Sarawax SX70 wax base as the most stable. Dispersions were further used for coating the backing of kraft paper by the Meyer rod method. Coated paper with an applied coating of 6 g/m² had very good hydrophobic properties (Cobb60 < 4 g/m²), sufficient strength properties, and air permeation, which enabled its application as a packaging material. The dispersions based on Sarawax SX70 wax were evaluated as the best coating for Mondi ProVantage Kraftliner 125 g/m² backing paper. Good hydrophobic properties and strength properties indicate the possibility of using the SX70-based wax dispersion coating as a replacement for PFAS coatings in some applications.

In the 21st century, numerous economic and environmental initiatives have significantly increased paper recycling, which continues to expand due to environmental awareness. With increasing recycling rate, low-quality paper fractions may be included in the process, leading to the overproduction of very low-value papers that cannot be reprocessed. Moreover, the production of paper from poor-quality wastepaper can result in the introduction of chemicals from the recycled paper into the recycling loop and unintended spread of chemical substances. Therefore, reliable and conscious selection of recycled pulp is imperative. To this end, the present study verified the properties of recycled pulp critical for the assessment of its papermaking ability for the production of high-quality sanitary paper. Following an examination of samples, it was found that the key parameters that influence the papermaking ability of wastepaper include presence of impurities, content of extractive substances, freeness, and length of fiber. On this basis, types of wastepaper that, at the very beginning, did not portend well for obtaining paper products with high potential for utility were eliminated.

This research investigates the effectiveness of micro- and nanofibrillated cellulose (M-NFC) coatings compared to traditional synthetic coatings in enhancing the barrier properties of paper. Papers were coated at various grammages (1.2, 1.8, and 2.9 g/m²) and tested for properties such as hydrophobicity, lyophobicity, and surface smoothness. Paper coated with 2.9 g/m² M-NFC showed water absorbency of 10.5 g/m² and castor oil absorbency of 9.6 g/m², which were lower than for commercially available WBB-coated paper (respectively, 12.2 and 14.8 g/m²). The coatings were evaluated through microscopic analysis and physical testing methods including Cobb and Cobb–Unger absorbency tests and wettability measurements. The results indicate that M-NFC coatings provide a sustainable alternative with competitive barrier properties suitable for short-term use products, showcasing potential reductions in synthetic material usage, especially in food packaging.

In the flexographic printing industry, anilox rolls play a pivotal role in determining ink usage. These rolls are characterized by anilox cells, which transfer ink to the final printed material. However, these rolls face wear and potential damage during their operational life, largely due to improper cleaning or debris accumulation in the ink duct. Such contamination compromises the ink capacity, impacting print quality. With the industry’s need for consistent and high-quality prints, there is a growing emphasis on the development and consistent implementation of optimal anilox-roll operation methodologies. One cleaning method gaining traction is ultrasonic cleaning. This method employs ultrasonic waves in conjunction with a cleaning agent, providing a quick, efficient, and environmentally conscious cleaning alternative. Yet, there is limited scientific data on the actual condition of anilox rolls after ultrasonic cleaning. In this study, the surface of anilox rolls post-ultrasonic-cleaning was comprehensively examined using microscopic analysis. This assessment provided insights into the method’s efficacy and potential for causing roll damage. The results showed that post-printing, rolls lost approximately 20% of their ink capacity, and ultrasonic cleaning effectively restored the ink capacity of the undamaged rolls. However, for rolls with pre-existing damage, the ultrasonic cleaning process exacerbated the damages, leading to complete delamination in some instances. This study underscores the potential of ultrasonic cleaning in restoring anilox-roll efficiency but also highlights the need for caution with damaged rolls.

Paper-based packaging is widely promoted as a sustainable alternative to plastic; however, functional coatings can reduce fibre integrity and lead to burden shifting in industrial recycling systems. This review examines how these effects undermine the environmental benefits expected from fibre-based packaging and weaken progress towards high-quality circularity, as required by current EU sustainability policy. By comparing leading assessment schemes (PTS, CEPI, 4evergreen) with industrial evidence, we identify a systemic gap: laboratory-focused recyclability tests often overlook fibre-quality degradation and the resulting limitations for circular material loops. To close this gap, we propose a sustainability-oriented extension module based on three measurable ISO-anchored indicators—fibre length, fines fraction and WRV—that prevent “recyclable-only-on-paper” claims and support genuinely sustainable recycling performance. Case studies demonstrate how high laboratory yields can mask low industrial recyclability and thus hinder circular economy objectives. This study contributes to sustainability science by operationalising recyclability in a manner consistent with EU circularity goals and by providing a transparent method to protect fibre value in multiple loop cycles.