The obtainment of new materials with distinct properties by mixing two or more polymers is a potential strategy in sustainable packaging research. In the present work, a blend of cellulose acetate (CA) and zein (60:40 wt/wt CA:zein) was manufactured by adding glycerol or tributyrin as plasticizers (30% wt/wt), and garlic essential oil (GEO), complexed (IC) or not with β-cyclodextrin (βCD), to produce active packaging. Blends plasticized with tributyrin exhibited a more homogeneous surface than those containing glycerol, which showed major defects. The blends underperformed compared with the CA films regarding mechanical properties and water vapor permeability. The presence of IC also impaired the films’ performance. However, the blends were more flexible than zein brittle films. The films added with GEO presented in vitro activity against Listeria innocua and Staphylococcus aureus. The IC addition into films, however, did not ensure antibacterial action, albeit that IC, when tested alone, showed activity against both bacteria. These findings suggest that the mixture of CA and plasticizers could increase the range of application of zein as a sustainable packaging component, while essential oils act as a natural bioactive to produce active packaging.

The study of natural materials inspires sustainable innovations, with biomimetics excelling in surface modification. Polydopamine (PDA) offers a promising approach for modifying cellulose nanocrystals (CNC), enhancing their compatibility with hydrophobic polymers by improving interfacial adhesion. In this work, the modification of CNC with PDA (CNC@PDA) significantly enhanced the compatibility between the nanocargoes and the cellulose acetate (CA) matrix. The CNC@PDA complex formation was suggested through a combination of FTIR analysis, particle size distribution measurements and ζ-potential analysis. However, the exact mechanism behind dopamine polymerization on the surface of CNC remains a subject of ongoing debate among researchers due to its complexity. This study hypothesized the formation of modified CNC through this process. Furthermore, this study provided a satisfactory investigation of the antimicrobial activity of CNC@PDA in response to bacterial strains (E. coli, P. aeruginosa, S. aureus and L. plantarum) in view of the hypothesis of the possible generation of reactive oxygen species (ROS). Additionally, the incorporation of CNC@PDA CA films was analyzed to assess its effect as a mechanical reinforcement agent. The results showed an improvement in mechanical properties, with the 1% CNC@PDA film exhibiting the best balance between tensile strength and flexibility.