Refractory high-entropy alloys (HEAs) are promising candidates for next-generation nuclear applications, particularly fusion reactors, due to their excellent high-temperature mechanical properties and irradiation resistance. Here, the microstructure and mechanical behavior were investigated for an equimolar WTaTiVZr HEA, designed from a palette of low-activation elements. The as-cast alloy exhibited a dendritic microstructure composed of W-Ta rich dendrites and Zr-Ti-V rich inter-dendritic regions, both possessing a body-centered cubic (BCC) crystal structure. Room temperature bulk compression tests showed ultra-high strength of around 1.6 GPa and plastic strain ~6%, with fracture surfaces showing cleavage facets. The alloy also demonstrated excellent high-temperature strength of ~650 MPa at 500 °C. Scratch-based fracture toughness was ~38 MPa√m for the as-cast WTaTiVZr HEA compared to ~25 MPa√m for commercially used pure tungsten. This higher value of fracture toughness indicates superior damage tolerance relative to commercially used pure tungsten. These results highlight the alloy’s potential as a low-activation structural material for high-temperature plasma-facing components (PFCs) in fusion reactors.

The effects of a small addition of Ag and Ti on the thermal stability, mechanical properties, and tribological behavior of Zr-Co-Al bulk metallic glass (BMG) were investigated. A 5 at.% addition of Ag and Ti to the Zr-Co-Al base alloy improved the thermal stability and had no significant effect on the mechanical properties but considerably improved the wear behavior. The coefficient of friction decreased while the wear rate increased with increasing normal loads for all three alloys. Zr-Co-Al-Ti showed the best tribological performance among the studied alloys, with coefficient of friction and wear rate lower by a factor of four compared to Zr-Co-Al BMG. Predominantly oxidative wear was seen for the quaternary Zr-Co-Al-Ag and Zr-Co-Al-Ti BMGs at higher loads in contrast to abrasive and adhesive wear for the ternary Zr-Co-Al base alloy. These results highlight the potential of Ag and Ti micro-alloying for improving the mechanical and tribological properties of Zr-based amorphous alloys.