Babassu was studied as a vegetable filler in a blend consisting of polybutyrate adipate terephthalate and polylactic acid aiming at preparation of bio-based and biodegradable films by solvent casting. The morphology, thermal, and mechanical properties were investigated with optical, thermoanalytical, and spectroscopic methods and correlated with the sample setup. Although only laboratory scale for film production has been applied in this work, the results suggest that the composite PBAT/PLA with 10% Babassu may be a suitable material for the application as agricultural mulch films. Such Babassu-based films would be environmentally friendly and cost-effective at the same time.

Blending of biodegradable polymers in combination with low-price organic fillers has proven to be a suitable approach to produce cost-effective composites in order to address pollution issues and develop products with superior mechanical properties. In the present research work PBAT/PHB/Babassu composites with 25, 50, and 75% of each polymer and 20% of Babassu were produced by melting extrusion. Their thermal, mechanical, and morphological behavior was investigated by differential scanning calorimetry (DSC), tensile testing, and scanning electron microscopy (SEM). Blending PBAT with PHB inhibited the crystallization of both polymers whereas adding Babassu did not significantly change their melting behaviour. Incorporation of Babassu reduced the tensile strength of its respective blends between 4.8 and 32.3%, and elongation at break between 26.0 and 66.3%. PBAT as highly ductile and low crystalline polymer may be seen as a crystallization tool control for PHB as well as a plasticizer to PBAT/PHB blends and PBAT/PHB/Babassu composites. As PBAT content increases: (i) elongation at break increases and (ii) surface fracture becomes more refined indicating the presence of more energy dissipation mechanisms. As PBAT/PHB/Babassu composites are biodegradable, environmental friendly, and cost effective, products based on these compounds have a great potential since their mechanical properties such as ductility, stiffness, and tensile strength are still suitable for several applications even at lower temperatures (−40 °C).