WO3 electrochromic films have emerged as potential candidates for smart windows due to their cost-effectiveness, fast switching speed, and strong chemical stability. However, the inherent contradiction between the high coloring efficiency of amorphous WO3 and the cycling durability of crystalline WO3 remains a critical challenge in practical applications. This study proposes an innovative heterostructure engineering strategy, achieving precise control of the amorphous/crystalline bilayer WO3 heterointerface (148 nm a-WO3/115 nm c-WO3) for the first time through phase boundary regulation, using well-controlled magnetron sputtering and post-deposition thermal annealing processes. Multimodal characterization using XRD, XPS, and SEM indicates that the heterointerface optimizes performance through a dynamic charge transfer mechanism and structural synergistic effects: the optimized bilayer structure achieves 76.57% optical modulation (at 630 nm) under −1.0 V and maintains a ΔT retention rate of 45.02% after 600 cycles, significantly outperforming single amorphous (8.34%) and crystalline films (14.34%). XPS analysis reveals a dynamic equilibrium mechanism involving W5+/Li+ at the interface, and the Li+ diffusion coefficient (D0 = 4.29 × 10−10 cm2/s) confirms that the amorphous layer dominates rapid ion transport, while the crystalline matrix enhances structural stability through its ordered crystalline structure. This study offers a new paradigm for balancing the efficiency and longevity of electrochromic devices, with the compatibility of magnetic sputtering promoting the industrialization process of large-area smart windows.
Electrochromic tungsten oxide (WO3) films suffer from gradual performance degradation during repeated ion insertion/extraction processes, while the relationship between electrolyte-dependent ion accommodation and structural stability remains insufficiently understood. Herein, magnetron-sputtered WO3 thin films were systematically investigated in H2SO4, LiClO4, ZnSO4, and Al2(SO4)3 electrolytes to clarify the coupling relationship among ion accommodation, electronic structure evolution, microstructural retention, and electrochromic durability. Combined electrochemical measurements with UV–visible spectroscopy, atomic force microscopy (AFM), scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), and reflected electron energy loss spectroscopy (REELS) reveal that electrolyte chemistry regulates the balance between electrochemical activation and structural tolerance. Highly mobile H+ and strongly interacting Al3+ ions promote rapid ion transport and enhanced W6+ reduction but may induce excessive structural perturbation, defect accumulation, and accelerated degradation during cycling. Zn2+ exhibits intermediate behavior, whereas Li+ enables balanced ion accommodation through reversible W6+/W5+ conversion while preserving the WO3 framework. Consequently, the LiClO4 electrolyte achieves superior electrochromic performance with an optical modulation of 80.97% and improved cycling stability. These results demonstrate that durable electrochromic behavior is governed not by maximizing ion transport or reduction degree, but by achieving a reversible ion accommodation regime compatible with the structural tolerance of the host framework. This work provides a microstructure-oriented strategy for designing stable WO3-based electrochromic devices through electrolyte regulation.