The effect of projectile nose shape on the ballistic performance of the ultra-high molecular weight polyethylene (UHMWPE) composite was studied through experiments and simulations. Eight projectiles such as conical, flat, hemispherical, and ogival nose projectiles were used in this study. The deformation process, failure mechanisms, and the specific energy absorption (SEA) ability were systematically investigated for analyzing the ballistic responses on the projectile and the UHMWPE composite. The results showed that the projectile nose shape could invoke different penetration mechanisms on the composite. The sharper nose projectile tended to shear through the laminate, causing localized damage zone on the composite. For the blunt nose projectile penetration, the primary deformation features were the combination of shear plugging, tensile deformation, and large area delamination. The maximum value of specific energy absorption (SEA) was 290 J/(kg/m²) for the flat nose projectile penetration, about 3.8 times higher than that for the 30° conical nose projectile. Furthermore, a ballistic resistance analytical model was built based on the cavity expansion theory to predict the energy absorption ability of the UHMWPE composite. The model exhibited a good match between the ballistic resistance curves in simulations with the SEA ability of the UHMWPE composite in experiments.

Heterogeneous lattice structure was constructed with rhombic dodecahedron and octet-truss lattice structures. The rhombic dodecahedron lattice was bending-dominated, while octet-truss lattice was stretching-dominated. The rhombic dodecahedron lattice fabricated by selective laser melting (SLM) was compressed by a universal testing machine, which was also investigated by finite element model. Afterwards, the validated numerical model was used to study the designed heterogeneous lattice. Calculations indicates that heterogeneous lattice structures outperform the rhombic dodecahedron lattice structure. The introduction of octet-truss unit cell enhances the mechanical behavior of the heterogeneous lattice structure in terms of Young’s modulus and stress magnitude, which depends on the pattern of octet-truss cells.

Penetration tests of two kinds of bimodal microstructure of Ti-6Al-4V alloy were conducted using 7.62mm piercing incendiary projectiles. Damage appearance of crater, microstructure evolution and characteristics of adiabatic shear band were analyzed. The results showed: 1) Bimodal microstructure included equiaxial and acicular grain. The plasticity of acicular grain was lower than exuiaxal grain, which resulted in more dynamic recrystallization subgrain and bifurcations. 2) The characteristics of adiabatic shear band in two kinds of bimodal microstructure had obvious differences. The adiabatic shear bands in 1^# Ti-6Al-4V alloy were reticularly distributed, and the density of adiabatic shear bands was obviously larger than that of