The ballistic impact resistance of lightweight magnesium alloys is an eye-catching material for the military and aerospace industries, which can decrease the cost of a project and the fuel consumption. The shockwave mitigation ability of a magnesium alloy is 100 times stronger than an aluminum alloy; nonetheless, ballistic impact resistance has still not been achieved against blunt and API projectiles. The major obstacles are the low hardness, low mechanical strength, basal texture and strain hardening ability under loading along the normal direction of the sheet. The high yield strength and ultimate strength can be achieved for a specific loading condition (tensile or compression) by adjusting the texture in magnesium alloys. The projectile impact along the normal direction in a strong basal-textured magnesium alloy can only produce a slip-induced deformation or minor twinning activity. Here, we propose a practical technique that can be valuable for altering the texture from c-axes//ND to c-axes//ED or TD, and can produce high strain hardening and high strength through a twinning and de-twinning activity. Subsequently, it can improve the ballistic impact resistance of magnesium alloys. The effect of the technique on the evolution of the microstructure and possible anticipated deformation mechanisms after ballistic impact is proposed and discussed.

The effect of projectile nose shape on the ballistic performance of the ultra-high molecular weight polyethylene (UHMWPE) composite was studied through experiments and simulations. Eight projectiles such as conical, flat, hemispherical, and ogival nose projectiles were used in this study. The deformation process, failure mechanisms, and the specific energy absorption (SEA) ability were systematically investigated for analyzing the ballistic responses on the projectile and the UHMWPE composite. The results showed that the projectile nose shape could invoke different penetration mechanisms on the composite. The sharper nose projectile tended to shear through the laminate, causing localized damage zone on the composite. For the blunt nose projectile penetration, the primary deformation features were the combination of shear plugging, tensile deformation, and large area delamination. The maximum value of specific energy absorption (SEA) was 290 J/(kg/m²) for the flat nose projectile penetration, about 3.8 times higher than that for the 30° conical nose projectile. Furthermore, a ballistic resistance analytical model was built based on the cavity expansion theory to predict the energy absorption ability of the UHMWPE composite. The model exhibited a good match between the ballistic resistance curves in simulations with the SEA ability of the UHMWPE composite in experiments.

Modified basalt microfiber-reinforced polyurethane elastomer composites were prepared by a semi-prepolymer method with two different silane coupling agents (KH550 and KH560) in this study. Infrared spectroscopy was used to quantify the degree of microphase separation and analyze the formation of hydrogen bonding in polyurethane. The interfacial surface and the morphology of fibers and composites from tensile fracture were examined by a scanning electron microscope. Further measurements were performed on an electronic universal testing machine for characterizing the mechanical properties of composites. Moreover, the loss factor and transmission loss of composite materials were obtained from dynamic thermomechanical analysis and acoustic impedance tube, respectively. The suitable concentrations in the modification of basalt fibers were established at 1% for KH550 and 1.5% for KH560. The best overall performance was obtained in KH550-BMF/PUE group, as the properties increased by 31% in tensile strength, 37% in elongation at break, and 21% in acoustic insulation.

The turtle carapace has a high level of protection, due to its unique biological structure, and there is great potential to use the turtle carapace structure to improve the impact resistance of composite materials using bionic theory. In this paper, the chemical elements of the turtle carapace structure, as well as its mechanical properties, were investigated by studying the composition of the compounds in each part. In addition, the bionic sandwich structure, composed of the plate, core, and backplate, was designed using modeling software based on the microstructure of the keratin scutes, spongy bone, and the spine of the turtle carapace. Additionally, finite element analysis and drop-weight experiments were utilized to validate the impact-resistant performance of the bionic structures. The numerical results show that all of the bionic structures had improved impact resistance to varying degrees when compared with the control group. The experimental results show that the split plate, the core with changing pore gradients, and the backplate with stiffener all have a considerable effect on the impact-resistance performance of overall composite structures. This preliminary study provides theoretical support for composite material optimization.