The cement sheath is critical for ensuring the long-term safety and operational efficiency of oil and gas wells. However, complex geological conditions and operational stresses during production can induce cement sheath deterioration and cracking, leading to reduced zonal isolation, diminished hydrocarbon recovery, and elevated operational expenditures. This study investigates the development of a novel microbial self-healing well cement slurry system, employing fly ash as microbial carriers and sustained-release microcapsules encapsulating calcium sources and nutrients. Systematic evaluations were conducted, encompassing microbial viability, cement slurry rheology, fluid loss control, anti-channeling capability, and the mechanical strength, permeability, and microstructural characteristics of set cement stones. Results demonstrated that fly ash outperformed blast furnace slag and nano-silica as a carrier, exhibiting superior microbial loading capacity and viability. Optimal performance was observed with additions of 3% microorganisms and 3% microcapsules to the cement slurry. Microscopic analysis further revealed effective calcium carbonate precipitation within and around micro-pores, indicating a self-healing mechanism. These findings highlight the significant potential of the proposed system to enhance cement sheath integrity through localized self-healing, offering valuable insights for the development of advanced, durable well-cementing materials tailored for challenging downhole environments.
Lightweight and ultra-lightweight solid materials are being used in gravel packing for horizontal wells instead of traditional quartz and ceramsite to decrease the risk of premature plugging and improve packing efficiency. Physical and numerical simulation experiments of gravel packing were conducted to assess the effectiveness of reducing solid material density and investigate its impact on packing and sand control. Packed gravel destabilization experiments highlighted the importance of high-compaction degree packing for effective sand control. Further gravel packing experiments examined the packing performance of different solid materials, revealing that lightweight solids have minimal gravitational deposition effect because their density is similar to the gravel slurry, relying primarily on fluid flow for compaction. The numerical simulation indicated that lightweight ceramsite is unsuitable for horizontal and highly-deviated wells because of its poor compaction degree and sand control, especially with high-viscosity slurry. High-density particles enhance gravitational deposition, improving packing compaction and sand control. Lightweight materials are recommended only when advanced plugging of α wave packing cannot be avoided. In highly-deviated wells, high-density materials significantly improve packing stability and sand control. This study provides clear technical guidelines for selecting solid materials for gravel packing in horizontal and highly-deviated wells.
The degree and amount of sand production in hydrate reservoirs is related to the selection of stable production processes, but there is currently a lack of quantitative sand production prediction research using real logging data and formation samples from hydrate reservoirs. To reveal the dynamic change characteristics of in-situ reservoirs during hydrate decomposition, and explore quantitative prediction methods for guiding production practice, it is conducted a series of numerical simulations and quantitative prediction experiments. The numerical simulations are carried out using different sand-out prediction methods by using hydrate logging data during drilling, while quantitative prediction experiments of water production and sand-out are carried out based on in-situ reservoir samples. Our experiments indicate that hydrate mining is facing a serious risk of sand-out. The particle transport in the reservoir changes from “large-channel seepage” to “umbrella seepage” and then to “uniform fine flow” as the replacement flow rate decreases. A quantitative prediction model for water and sand production is also established. As a result, our study can provide support for the advancement of technology for long-term stable production and sand control of hydrates, laying the groundwork for developing a stable production plan for natural gas hydrates in offshore areas and determining the optimal depressurisation method.
Drill pipe pullback gravel packing is a novel sand control method for marine natural gas hydrate reservoirs, enabling rapid and uniform filling by synchronizing fluid injection with pipe retraction. However, the complex liquid–solid two-phase flow mechanisms and parameter sensitivities in this dynamic process remain unclear. To address this gap, a coupled Computational Fluid Dynamics and Discrete Element Method (CFD-DEM) approach is adopted in accordance with the trial production requirements in the South China Sea. This investigation systematically analyzes the relative contributions of injection rate (0.8–2.2 m3/min) and sand-carrying ratio (30–60%) to the packing effectiveness. Additionally, the effects of carrier fluid viscosity and drill pipe pullback speed are explored. Results show that injection rate and sand-carrying ratio positively affect performance, with sand-carrying ratio as the decisive factor, exhibiting an impact approximately 73 times greater than that of the injection rate. Optimal parameters in this study are injection rate of 2.2 m3/min and sand-carrying ratio of 60%, which yield the highest gravel volume fraction and stable bed height. Furthermore, it is also found that while increasing carrier fluid viscosity improves bed height, excessive viscosity hinders particle settling and compaction. Similarly, a trade-off exists for the pullback speed to balance packing density and pipe burial risks. These findings provide a theoretical basis for optimizing sand control operations in hydrate trial productions.
1 January 2024 in Earth Science-Journal of China University of Geosciences