Almond hulls and shells, the byproducts of the almond industry, were analyzed to assess their potential valorization pathways. Shells showed a higher content in lignin and polysaccharides, but very low levels of extractives and inorganics. Hull’s high polar extractives fraction showed poor phenolic preponderance and antioxidant activity, but high sugar and mineral contents, and its lipophilic extracts were highly enriched in triterpenes (from 73.5% to 91.3%), while shells presented more fatty acids (27.4% to 34.2%) and sterols (17.4% to 29.1%). Shells exhibited much higher S/G ratio (syringyl to guaiacyl units) in their lignin polymer (1.0 to 1.4), compared to hulls (0.5 to 0.6). After mineral analyses, hulls showed high amounts of potassium (3.7–4.9%). Fixed carbon content was similar for both materials, but shells showed a higher energetic content, ~20 MJ/kg. Finally, both hulls and pellets increased the water holding capacity (WHC) of the soil by 50%, when added in weight percentages of 6.25% (hulls) and 25% (pellets). With these results, the range of possibilities for these waste materials is exciting: shells could be used to obtain hemicellulose oligosaccharides, while hulls could be used in sugar extraction for biotransformation or as a soil amendment.

Almond hulls and shells are abundant by-products of the almond industry that could be valorized as bio-based absorbent polymers (BAP), offering a promising alternative to synthetic materials to improve water management in the agricultural setting. In this study, almond hulls and shells were pelletized in different proportions to assess pelletization feasibility and physical properties, followed by industrial-scale production of an industrialized formulation (80% hulls, 20% shells). Ecotoxicological risk was assessed using direct bioassays with whole pellets (germination with Lactuca sativa and Zea mays; acute toxicity with Eisenia fetida) and indirect bioassays with pellet water extracts (germination with L. sativa, immobilization with Daphnia magna, and bioluminescence inhibition with Vibrio fischeri). Field trials were conducted in an irrigated almond orchard to evaluate soil moisture dynamics and plant water status under different BAP application rates and irrigation regimes. Pelletization increased the soil’s water-holding capacity in the laboratory test and soil moisture in the field, even under reduced irrigation. However, ecotoxicological assays revealed significant to high acute toxicity at higher concentrations, depending on the organism and exposure pathway. Almond hull and shell pellets show potential to improve soil water retention and reduce irrigation demand but require cautious application and further testing to mitigate ecotoxicological risks.