The object of research is the process of thermal degradation of oil sludge in the presence of heterogeneous catalysts. The creation of efficient technological processes for processing the organic part of oil sludge into motor fuels, raw materials for petrochemicals and the disposal of microsilicate is an important urgent task, the solution of which will allow to obtain a significant economic and environmental effect. The problem to be solved is to establish the general kinetic laws of the process of thermal degradation of oil sludge in the presence of microsilicate with deposited metals. The advantage of the Ozawa– Flynn–Wall method is that it is possible to determine the kinetic parameters for each value of oil sludge conversion, that is, for different stages of thermal degradation. The activation energy of oil sludge 67.1 kJ/mol, and with a catalyst 59 kJ/mol are calculated for each degree of conversion (α), respectively. The value of the correlation coefficient was (R2≥0.997) provides good convergence with experimental results. Compared with other methods of thermal processing of oil sludge, catalytic thermal degradation has a number of advantages: relatively low process temperatures (400–650 °C), low sensitivity to the composition of raw materials and the processing process, which meets all modern requirements of chemical production. Regularities of thermokinetic parameters of thermal decomposition of oil sludge were studied using raw materials obtained during the process of oil transportation, in the presence of catalyst with applied metal (nickel, iron, cobalt) to microsilicate. Obtained results of oil sludge decomposition kinetics can be used in creating a database for mathematical modeling of process of heavy hydrocarbon raw materials processing
The thermokinetic parameters of the thermal decomposition of primary coal tar (PCT) from AO Shubarkol Komir in the Republic of Kazakhstan in the presence o
In order to evaluate the possibility of using different catalysts prepared for the hydrogenation process of primary coal tar, the method of differential thermal analysis was used, which allows to determine the kinetic parameters of thermal destruction, such as the rate constant, activation energy, and pre-exponential multiplier. The effect of catalysts on characteristics of mass loss during heating of "Shubarkol Komir" JSC primary coal tar at a constant speed (20 K/min) in a nitrogen medium has been considered. Microsphere, NiO/microsphere, CoO/microsphere, chrysotile and NiCo/chrysotile have been taken as catalytic additives. In the presence of the catalysts, the rate of thermal destruction of primary coal tar increases in the following order: CoO/microsphere < NiO/microsphere < NiCo/chrysotile. While microsphere catalysts extend the range of thermal destruction, chrysotile catalysts lead to the rapid completion of the destruction process. This fact is characterized by the formation of bonds between catalytic additives and primary coal tar. It is important to determine such parameters that affect on the activation energy and macrokinetics of the thermal decomposition process for prediction of catalyst activity during hydrogenation of heavy hydrocarbon raw materials.
29 October 2021 in Eastern-European Journal of Enterprise Technologies
Currently, there is an interest in effective technologies that cause minimal environmental harm, have low financial costs and allow you to obtain products with high added value. One of the ways to increase the yield of light and medium fractions from oil bottom sediments is to use the electrohydraulic effect. The electrohydraulic phenomenon is a new industrial method of converting electrical energy into mechanical energy, which occurs without the influence of intermediate mechanical links, with high efficiency. Statistical processing of experimental data was carried out with the identification of the optimal mode of the electrohydraulic effect on the destruction of the oil bottom sediment. The influence of various factors is shown (duration of contact, distance between electrodes, amount of added catalyst, capacitance of capacitor and value of applied voltage). The use of the generalized equation made it possible to determine the following optimal conditions for the destruction of the oil bottom sediment using electrohydraulic treatment: duration 7 min, distance 8 mm, amount of added catalyst 1.5 %, capacitance 0.3 μF, applied voltage 14 kV. In terms of the significance of the coefficient (tr), it should be noted that the dominant factors are the distance between the electrodes and the amount of added catalyst. The individual chemical composition of the light and medium fractions of the original oil residue and the processed oil residue was determined. Comparison of the individual chemical composition of fractions up to 200 °С and 200–300 °С, obtained from the oil bottom sediment and from the hydrogenated product, allows to conclude that the electrohydraulic effect has an effective effect on the destruction of the organic mass of the oil bottom sediment. The optimal conditions for electrohydraulic treatment of the oil residue aere established and it is shown that it is possible to utilize the oil bottom sediments
In this work, the kinetics of the redistribution of oils, resins, and asphaltenes in high-viscosity oil from the Karazhanbas field (Republic of Kazakhstan) were investigated. This was achieved with an ultrasonic treatment (22 kHz, 50 W) in the presence of a zeolite catalyst (1.0 wt%). The parameters of the technological process were established as a temperature range from 30 to 70 °C and an exposure time of 3 to 11 min. This allowed us to increase the oil content by 14.8% and decrease the concentration of resins by 12.2% and asphaltenes by 2.6%. Conversion schemes (“oils ↔ resins” and “resins ↔ asphaltenes”) were developed, which made it possible to determine the main direction of the reaction processes. The most rapid process is the conversion of resins to oils (k2 = 0.1148–0.1860 min−1). The process of the cracking of asphaltenes with the formation of resins (k4 = 0.1023–0.1413 min−1) ranks second in rates. Condensation reactions, including the transition of oils to resins (k1 = 0.0175–0.0252 min−1) and resins to asphaltenes (k3 = 0.0139–0.0194 min−1), occur significantly more slowly. The calculated activation energies (7.0–10.4 kJ/mol) show that the cavitation treatment of high-viscosity oil in the presence of a catalyst effectuates the processing of heavy oil with minimal energy consumption. A group composition analysis of the light and middle oil fractions demonstrated an increase in paraffinic, naphthenic, benzenic, and olefinic hydrocarbons, with a simultaneous decrease in naphthalenes and heteroatomic compounds. The results obtained confirm the effectiveness of ultrasonic–catalytic treatment for the structural cracking of high-viscosity oil and the formation of lighter hydrocarbon fractions.