Purpose. Vibrations during deep drilling may lead to detrimental energy dissipation, reduced rate of penetration, and accelerated tool wear. The objective of this study is to conduct field trials of a budget-friendly downhole vibration controller with a novel mounting assembly for installation in the bottom-hole assembly, and to assess the relationship between vibration loading levels and drilling performance indicators, as well as bit damage, quantitatively. Methods. The methodology is based on synchronized recordings of lateral and axial root-mean-square vibrations, as well as the stick-slip index, along with drilling parameters and gamma-ray logging. Comparisons were made between two adjacent wells in the same field, spanning identical geological intervals. These comparisons were supplemented by photographic documentation and analysis of the bit condition before and after each run. Findings. Empirical evidence was obtained demonstrating that elevated vibration levels consistently correlate with decreased mechanical rate of penetration and bit wear. In the well with elevated vibration loading, the mechanical rate of penetration was approximately 7.3 m/h. In the adjacent well, where the dynamic regime remained within acceptable limits, it reached 11.9 m/h – approximately 40% higher than the other well. Originality.The originality of this work lies in combining field tests of a low-cost downhole vibration controller with a novel mounting assembly for its installation in the lower part of the drill string, together with a quantitative assessment of the relationship between vibration loading levels, drilling efficiency, and bit damage. An additional original result is the identification of indicative threshold vibration levels for timely decision-making aimed at preserving the drilling tool and optimizing the rate of penetration. Practical implications. The feasibility of applying a budget-friendly downhole controller and the proposed mounting assembly as accessible tools for adjusting drilling parameters and making informed bit selections to prevent abnormal dynamic loading is demonstrated.
The prospects of using biopolymer nano-containing films for wound healing were substantiated. The main components of biopolymer composites are gelatin, polyvinyl alcohol, glycerin, lactic acid, distilled water, and zinc oxide (ZnO) nanoparticles (NPs). Biopolymer composites were produced according to various technological parameters using a mould with a chrome coating. The therapeutic properties of biopolymer films were evaluated by measuring the diameter of the protective effect. Physico-mechanical properties were studied: elasticity, vapour permeability, degradation time, and swelling. To study the influence of technological parameters of the formation process of therapeutic biopolymer nanofilled films on their therapeutic and physico-mechanical properties, the planning of the experiment was used. According to the results of the experiments, mathematical models of the second-order were built. The optimal values of technological parameters of the process are determined, which provide biopolymer nanofilled films with maximum healing ability (diameter of protective action) and sufficiently high physical and mechanical properties: elasticity, vapour permeability, degradation time and swelling. The research results showed that the healing properties of biopolymer films mainly depend on the content of ZnO NPs. Degradation of these biopolymer films provides dosed drug delivery to the affected area. The products of destruction are carbon dioxide, water, and a small amount of ZnO in the bound state, which indicates the environmental safety of the developed biopolymer film.
9 November 2021 in Journal of Healthcare Engineering
Introduction. Specification of possible stress factors destabilizing the fibula stable osteosynthesis by the intramedullary nail with distal blocking and elastic fixation of distal syndesmosis by the thread with endobuttons by mathematical modelling of distal unstable ankle injuries. Material and Methods. We studied the thread tension during the combined stable-elastic fixation of unstable injuries of the ankle joint in cross-syndesmosis fractures of the fibula (B, C DanisWeber classification), which includes a one-time stable minimally invasive fixation with the intramedullary nail and elastic fixation by the thread with endobuttons. We used a titanium alloy for the intramedullary nail and polyester for the thread. The deformed state was studied using the methods of mechanics. Results. A model of a fractured fibula blocked with the intramedullary nail and fixed with the elastic thread was developed. A formulation to specify the rational tension forces of the elastic thread depending on the parameters of the fibula and intramedullary blocking nail and on the location of the bone injury was obtained. The effect of foot rotation on the thread tension was investigated. The results of theoretical research should be implemented in medical practice. Conclusions. A mathematical model of the damaged fibula blocked by the intramedullary nail and fixed with the elastic thread was developed. Dependences for calculation of tension of the fixing thread were obtained. A slight increase in thread tension during foot rotation was found.
14 April 2024 in Eksploatacja i Niezawodność – Maintenance and Reliability
The paper proposes an original design of a mobile lifting device for diagnosing and repairing support nodes of above-ground segments of gas pipelines without stopping gas transportation. When using such a device, the rollers of the lifting chain interact with the surface of the pipe, which can possibly cause additional stresses in the gas pipeline. At the first stage of studying this problem, a model of a typical gas pipeline overhead crossing for the Carpathian region was built and the maximum operating force that should be developed by the mobile lift during repair operations was determined. At the second stage, a finite-element model of the interaction of the mobile lift chain with the main gas pipeline pipe was built. The additional equivalent stresses arising from the contact of the rollers of the lifting chain with the pipe surface were estimated. Recommendations are given to ensure the safe operation of the gas pipeline when using a mobile lift for local lifting of the pipe above the support of above-ground segments of gas pipelines.
Wear resistance of hardfaced or cladded protective layers is commonly assessed through hardness measurements. Traditionally, this involves single-point diamond indenter tests. However, in complex cladding alloys, such methods often yield inconsistent results due to significant differences between the hardness of the metallic matrix and harder constituents, such as carbides or nitrides. To address this, the authors performed a series of scratch tests on four wear-resistant hardfacing materials. The method involves producing a scratch under constant load on a polished bead surface and measuring the resulting groove width as an indirect measure of hardness and wear behavior. The study focuses on four FCAW hardfacing wires: a Cr-Si-C-Mn solid cored wire (Alloy A), a Cr-Mo-C-Si-Mn cored wire (Alloy B), a nickel-sheathed macrocrystalline tungsten carbide cored wire (Alloy C), and an original Fe(Mn)-Mo-B-C hardfacing alloy (Alloy D) developed by one of the authors. All materials were deposited on C45 steel substrates. Comparative analysis included scratch tests, abrasion wear tests, and thermodynamic modeling. The scratch test approach proved effective in evaluating and optimizing deposition parameters to achieve improved wear resistance of the investigated Fe–Cr–C, Ni–WC, and Fe–Mo–Mn–B hardfacing systems.