Hot melt extrusion offers an efficient way of increasing the solubility of a poorly soluble drug. Shellac has potential as a pharmaceutical matrix polymer that can be used in this extrusion process, with further advantages for use in enteric drug delivery systems. The rheological property of a material affects the extrusion process conditions. However, the literature does not refer to any published work that investigates the processability of various shellac materials. This work explores various types of shellac and explores their physicochemical and thermal properties along with their processability in the hot melt extrusion application. Physicochemical characterization of the materials was achieved using differential scanning calorimetry, Fourier transform infrared spectroscopy, scanning electron microscopy and energy-dispersive X-ray spectroscopy. Additional processability characterization was achieved using melt flow index and rheology analysis. The results indicated that there was no chemical difference between the various shellac types compared in this study. However, the extrudable temperature ranges and rheological properties of different shellac types varied; SSB 55 Pharma FL had the lowest processing temperature and glass transition temperatures. Due to the shear-thinning behaviours, shellac can be extruded at lower temperatures. This study provides necessary data to determine the processing conditions in hot melt extrusion applications for the range of shellac materials.

Bioabsorbable polymer stents (BPSs) were developed to address the long-term clinical drawbacks associated with permanent metallic stents by gradually dissolving over time before these drawbacks have time to develop. However, the polymers used in BPSs, such as polylactic acid (PLA), have lower mechanical properties than metals, often requiring larger struts to provide the necessary structural support. These larger struts have been linked to delayed endothelialisation and an increased risk of stent thrombosis. To address this limitation, this study investigated the incorporation of high-strength basalt fibres into PLA to enhance its mechanical performance, with an emphasis on optimising the processing conditions to achieve notable improvements at minimal fibre loadings. In this regard, PLA/basalt fibre composites were prepared via twin-screw extrusion at screw speeds of 50, 200, and 350 RPM. The effects were assessed through ash content testing, tensile testing, SEM, and rheometry. The results showed that lower screw speeds achieved adequate fibre dispersion while minimising the molecular weight reduction, leading to the most substantial improvement in the mechanical properties. To examine whether a second extrusion run could enhance the fibre dispersion, improving the composite’s uniformity and, therefore, mechanical enhancement, all the batches underwent a second extrusion run. This run improved the dispersion, leading to increased strength and an increased modulus; however, it also reduced the fibre–matrix adhesion and resulted in a notable reduction in the molecular weight. The highest mechanical performance was observed at 10% fibre loading and 50 RPM following a second extrusion run, with the tensile strength increasing by 20.23% and the modulus by 27.52%. This study demonstrates that the processing conditions can influence the fibres’ effectiveness, impacting dispersion, adhesion, and molecular weight retention, all of which affect this composite’s mechanical performance.

Bone has the ability to heal itself; however, bone defects fail to heal once the damage exceeds a critical size. Bone regeneration remains a significant clinical challenge, with autograft considered the ideal bone graft material due to its sufficient porosity, osteogenic cells, and biological growth factors. However, limitations to bone grafting, such as limited bone stock and high resorption rates, have led to a great deal of research into developing bone graft substitutes. The P28 peptide is a small molecule bioactive biomimetic alternative to mimic the bone morphogenetic protein 2 (BMP-2). In this study, we investigated the potential of P28-loaded hybrid scaffolds to mimic the natural bone structure for enhancing the bone regeneration process. We hypothesized that the peptide-loaded scaffolds and nude scaffolds both have the potential to promote bone healing, and the bone healing process is accelerated by the release of the peptide. To verify our hypothesis, C2C12 cells were evaluated for the presence of calcium deposits by histological stain at 7 and 14 days in cultures with hybrid scaffolds. Total RNA was isolated from C2C12 cells cultured with hybrid scaffolds for 7 and 14 days to assess osteoblast differentiation. The project findings demonstrated that the hybrid scaffold could enhance osteoblast differentiation and significantly improve the therapeutic effects of the scaffold in bone regeneration.

Poly(L-lactic acid) (PLLA) and iron (Fe) are popular bioresorbable material candidates for biomedical implants. However, PLLA coronary stents are relatively too thick compared to metallic stents when providing the same mechanical strength, while iron degrades too slowly. Recent studies show that PLLA coatings can enhance iron’s corrosion rate, and iron has strong mechanical strength, making PLLA–Fe composites ideal for bioresorbable implants. Although PLLA coatings on iron samples have been studied, research on embedding iron wires in relatively thick PLLA matrices is limited. Moreover, no studies have yet explored 3D-printed metal wire-reinforced PLLA monofilaments for biomedical applications. To address these research gaps and investigate the in vitro degradation profile of PLLA/Fe wire monofilaments for bioresorbable stents, this study first developed a novel polymer filament–metal wire coextrusion 3D printer for printing PLLA/Fe wire monofilaments. In vitro degradation tests were then conducted on both PLLA/Fe and neat PLLA monofilaments at 50 °C. Thereafter, characterizations, including mass loss, pH, surface appearance and morphology, tensile tests, gel permeation chromatography (GPC), and differential scanning calorimetry (DSC), were performed. Results indicated that the overall degradation rate of PLLA/Fe monofilaments was higher than that of PLLA counterparts, while the degradation rate of PLLA matrix was not affected by the embedded iron wire according to molecular weight analysis. Notably, the Young’s modulus and stiffness of PLLA monofilaments were significantly improved by the iron wires during the early stages of degradation, but the reinforcement in tensile strength was negative after immersion due to the poor embedding quality of the iron wires in the PLLA monofilaments. With future improvement of the embedding quality of iron wire, the 3D-printed PLLA/Fe wire composites can have great potential in the development of biomedical devices using the novel 3D printing method, including most types of stents and bone scaffolds.

Maleic anhydride (MAH) grafting is widely employed to compatibilise polylactic acid (PLA) in fibre-reinforced composites; however, the influence of reactant addition sequence during melt processing varies widely across the literature, with no clear consensus on an optimal approach. In this study, the effect of reactant addition sequence on the graft yield of MAH onto PLA was investigated using dicumyl peroxide (DCP) as an initiator. Four loading protocols were examined in which the order of addition of PLA, DCP, and MAH was varied using approaches commonly reported in the literature, while all other processing conditions were held constant. A strong dependence of grafting yield on addition sequence was observed, with values ranging from 0.12% to 0.51%, corresponding to more than a four-fold variation under otherwise identical processing conditions. Simultaneous addition of PLA, DCP, and MAH produced the highest grafting yield, attributed to a more effective utilisation of peroxide-derived radicals. These results demonstrate that the reactant addition sequence is a critical processing variable governing MAH grafting efficiency and that simultaneous addition represents the most effective processing strategy under the conditions examined.