Traditional manufacturing methods struggle to incorporate complex internal configurations within structures, thus restricting the potential for enhancing the strength of offshore structures through internal design. However, the advent of 3D printing technology presents innovative solutions to this challenge. Previous research has investigated the use of 3D printing to integrate lattice-like structures within conventional frameworks to achieve lightweight designs. Building upon this foundation, this paper models an embedded structure and other marine structures subjected to similar loads using simplified models and conducts a thorough investigation into their mechanical properties. Specifically, it examines the effects of the 3D-printed infill structure, infill rate, and tilt angle of printed specimens on the mechanical properties of 3D-printed components. The goal is to identify the optimal parameter combinations that ensure structural strength while also achieving a lightweight design and a secondary lightweight design for the embedded structure. This paper concludes, from tensile, torsional, and compressive experiments, that honeycomb infill structures, with specimens printed at an inclination angle of 0°, exhibit superior performance across all properties. Additionally, the bonding between the layers of the printed parts is identified as a key factor influencing the tensile and torsional properties. While increasing the infill rate can significantly improve the overall mechanical properties of specimens, it also results in a corresponding reduction in the lightweighting index.
The wave-making characteristics and resistance performance of a naval vessel are fundamental to its hydrodynamic design, directly impacting its speed, stealth, and energy efficiency. To reveal the performance trade-offs inherent in different design philosophies, a systematic comparative study on the hydrodynamic performance of two representative mainstream naval destroyers from China and the United States was conducted using Computational Fluid Dynamics (CFD). Full-scale three-dimensional models of both vessels were established based on publicly available data. Their flow fields in calm water were numerically simulated at both economical (18 knots) and maximum (30 knots) speeds using an unsteady Reynolds-Averaged Navier–Stokes (RANS) solver, the Volume of Fluid (VOF) method for free-surface capturing, and the SST k-ω turbulence model. The performance differences were meticulously compared through qualitative observation of wave patterns, quantitative measurements (such as the transverse width of the wave-making region), and analysis of resistance data. Numerical results indicated that the wave-making generated by the vessel of the United States was more pronounced during steady navigation. To validate the reliability of the CFD results, supplementary towing tank tests were performed using a small-scale model (1.1 m in length) of the vessel from China. The test speed (1.5 m/s) was scaled to correspond to the full-scale ship speed through dimensional analysis. The experimental data showed good agreement with the simulation results, jointly confirming the aforementioned performance trade-off. This study clearly demonstrates that, at the economic speed, the design of the mainstream vessel from China tends to prioritize superior wave stealth performance at the expense of higher resistance, whereas the mainstream vessel from the U.S. exhibits the characteristics of lower resistance coupled with more significant wave-making features. These findings provide an important theoretical basis and data support for the future multi-objective optimization design of surface vessels concerning stealth, speed, and comprehensive energy efficiency.
Existing studies mainly address single launch configurations and provide limited comparison across thrust levels, engine layouts, and launch altitudes. This study establishes a CFD framework coupling rocket dynamics, the VOF multiphase model, overset mesh, and dynamic mesh techniques to simulate three sub-scale offshore launch variants. Five transient stages are identified from free-jet development to plume detachment. The results show that jet stagnation pressure excavates a water cavity, promotes reverse entrainment of high-enthalpy gas near the rocket base, and produces configuration-dependent drag recovery. Type B requires a higher initial launch height to avoid strong plumewater coupling, whereas Types A and C allow lower preliminary height windows when drag benefit and thermal recirculation risk are balanced.
Amphibious assault vehicles serve as core equipment for coastal defense and amphibious operations worldwide, with irreplaceable strategic value. Featuring outstanding comprehensive performance, modern amphibious assault vehicles can maintain stable navigation under Sea States 3–4 and adapt to complex nearshore hydrological environments, emerging as the primary platform for mechanized landing operations of the Marine Corps. Cluster navigation is an inevitable tactical form in the operational application of amphibious assault vehicles. When multiple vehicles sail in formation, the wave-making and water pressure effects induced by individual vehicles generate prominent wave interference drag within the formation, which significantly impacts the overall navigation efficiency and stability. Based on the nearshore combat background of amphibious landing, this paper investigates different formation layouts of amphibious assault vehicle clusters to determine the optimal configuration for group navigation. First, a numerical simulation and a physical experiment are combined; a certain type of amphibious assault vehicle is taken as the prototype for 3D geometric modeling via SOLIDWORKS. Then, adopting the CFD numerical simulation method, with navigation speed and optimal inter-vehicle spacing fixed, variables including formation layout and number of vehicles are controlled to simulate the flow field characteristics and total resistance of different cluster formations in calm water. Meanwhile, 3D printing technology is applied to manufacture scaled-down models for towing tank tests. The experimental results are in good agreement with numerical simulations, revealing the fundamental hydrodynamic laws of formation navigation. Under optimal inter-vehicle spacing, the longitudinal tandem formation achieves the best drag-reduction effect, while the double-column staggered formation (diamond/V formation) can effectively suppress wave interference drag and improve the overall hydrodynamic performance and tactical coordination. The research provides a solid theoretical basis and data support for optimizing formation sailing strategies, enhancing cluster navigation stability and safety, and improving maritime maneuver efficiency. It is also of universal reference value for the tactical deployment of amphibious combat equipment globally.
With the rapid development of offshore photovoltaic (PV) systems, PV support structures have become a critical component in offshore PV installations. The material properties of these structures significantly influence the safety and reliability of the entire system. 3D printing technology, leveraging its advantages such as rapid prototyping, complex structure manufacturing, and high material utilization, holds broad application prospects in the field of offshore PV. However, the infill pattern of 3D printing materials can significantly affect their mechanical properties. Marine PV systems require extremely high resistance to wave action, tensile strength, and torsional performance, while offshore PV support structures need sufficient compressive capacity. Therefore, this study aims to investigate how different infill patterns affect the compressive properties of 3D printed materials, thereby optimizing material selection and printing processes for offshore PV applications. Through experimental design, a variety of common infill patterns were selected. Universal testing machines and torsion testing machines were used to conduct systematic tests on compressive strength, elastic modulus, and compressive fracture strain. The results showed that different infill patterns have a significant impact on compressive properties, among which the honeycomb infill exhibited the best overall mechanical performance, effectively enhancing load-bearing capacity and stability. Based on the experimental results, appropriate infill configurations and material combinations for different components of offshore PV systems were proposed. The feasibility of optimizing 3D printing processes to improve the overall performance of offshore PV structures was further explored. The findings of this study not only provide a theoretical basis for material selection and process optimization in 3D printing for offshore PV systems but also offer important references for promoting the application of 3D printing technology in this field.
The safe and efficient operation of deep-sea towing systems is heavily governed by the highly nonlinear dynamic interaction between the flexible towing cable and complex seabed topographies. While existing studies accurately predict cable dynamics in mid-water or over flat seabeds, the transient responses—such as local stress concentrations and extreme tension fluctuations—induced by discontinuous topographies (e.g., stepped or 3D irregular seabeds) remain inadequately quantified. In this study, we develop an advanced 3D dynamic numerical model combining the lumped-mass finite element formulation with a modified non-linear penalty-based seabed-contact mechanics algorithm. This framework systematically evaluates the tension distribution, bending curvature, and spatial configuration shifts in the cable during the touchdown and detachment phases across inclined, stepped, and 3D seabeds. Quantitative validation against established benchmarks demonstrates robust accuracy. Results indicate that steeper seabed inclinations linearly reduce detachment time but exponentially amplify initial contact tension. Over-stepped terrains, “point-to-line” transient collisions trigger sudden tension spikes exceeding steady-state values by up to 45%. Furthermore, 3D irregular seabeds induce severe multi-directional spatial deformations, precipitating destructive whiplash effects at high towing speeds (e.g., V > 2.2 m/s). These findings provide critical physical insights and a quantitative reference for optimizing tugboat maneuvering strategies and designing fatigue-resistant cables in complex sub-sea environments.