Currently, the majority of binders used in wood particleboard (PB) manufacturing are formaldehyde-based synthetic resins. Because of the toxicity of formaldehyde, there is a strong demand for eco-friendly alternatives with similar performances and economic viability. In this work, thick spent sulfite liquor (TSSL), an industrial byproduct from sulfite pulp mills, is proposed as a binder for fully bio-based PBs. The results showed that PBs bound with TSSL present appropriate mechanical performance, which was further improved when TSSL was combined with wheat flour at an 84:16 dry weight ratio and preheated to 94 °C prior to application. For 13.2% binder content per dry wood weight, the PB internal bond strength was 0.46 N mm−2, which is above the standard requirements for PB type P2 (0.35 N mm−2). Optical microscopy showed that TSSL hinders the gelatinization of starch granules during preheating, allowing the binder mixture to maintain a low viscosity suitable for combination with wood particles and PB production.
This paper presents a study on the curing conditions of several resin-impregnated papers and its impact on the performance of HPL (high-pressure decorative laminate). A new methodology for evaluating the bond strength development between the different layers of a HPL(overlay, decorative, and kraft papers) was developed using ABES (Automated Bonding Evaluation System) equipment. The proposed method can be applied to the study of the curing step of the different impregnated paper and the development of bonds between them (overlay paper on decorative paper, decorative paper on kraft paper, and kraft paper on kraft paper) trying to simulate the hot-pressing of an industrial HPL. This will permit to establish a more adapted temperature gradient in hot-press in order to achieve the same curing rate for all layers and provide a good final overall product quality.
Titanium dioxide is considered the most efficient white pigment for opacification of thermoplastics. However, its high cost, combined with strong price oscillations due to production bottlenecks, has been driving the industry towards alternatives that might allow reducing the titanium dioxide content, while maintaining the product’s opacity. A strategy commonly used in waterborne paints consists in adding hollow polymer particles to the formulation, therefore achieving opacification due to light refraction at the air/polymer interface. In the current work, we show preliminary results that indicate that a similar strategy can be followed for thermoplastics opacification, as long as thermoset particles are used, in order to ensure preservation of the hollow geometry during melt-processing. Multi-vesiculated crosslinked styrene–polyester particles, produced by a single-step double emulsion process, are used. Evidence of synergic interaction between the multi-hollow particles and titanium dioxide has been found.