Porous Ni, Ni-Co, Ni-Fe, and Ni-Cu magnetic alloys with a morphology similar to a giant barrel sponge were synthesized via a facile co-precipitation procedure and then by hydrogen reduction treatment. For the first time, the non-supported alloys with their unique morphology were employed in catalytic biogas decomposition (CBD) at a reaction temperature of 700 °C and 100 mL min⁻¹ to produce syngas and carbon bio-nanofilaments, and the catalysts’ behavior, CH₄ and CO₂ conversion, and the carbon produced during the reaction were investigated. All of the equimolar alloy catalysts showed good activity and stability for the catalytic biogas decomposition. The highest sustainability factor (0.66) and carbon yield (424%) were accomplished with the Ni-Co alloy without any significant inactivation for six hours, while the highest carbon efficiency of 36.43 was obtained with the Ni-Co catalyst, which is considered relatively low in comparison with industry standards, indicating a low carbon production process efficiency, possibly due to the relatively high biogas flow rate. The higher activity of the Ni-Co alloy catalyst was associated with the synergistic impact between nickel and cobalt, allowing the catalyst to maintain a high stability throughout the reaction period. Moreover, highly uniform, interwoven carbon bio-nanofilaments with a parallel and fishbone structure were achieved.

The disposal of wastewater resulting from petroleum industries presents a major environmental challenge due to the presence of hard-to-degrade organic pollutants, such as oils and hydrocarbons, and high chemical oxygen demand (COD). In this study, an efficient and eco-friendly method was developed to treat such wastewater using a photocatalyst composed of biochar derived from pistachio shells and loaded with zinc oxide (ZnO) nanoparticles. The biochar-ZnO composite was prepared via a co-precipitation-assisted pyrolysis method to evaluate its efficiency in the photocatalytic degradation of petroleum wastewater (PW). The synthesized material was characterized using various techniques, including scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared (FTIR) spectroscopy, to determine surface morphology, crystal structure, and functional groups present on the catalyst surface. Photocatalytic degradation experiments were conducted under UV and sunlight for 90 h of irradiation to evaluate the performance of the proposed system in removing oil and reducing COD levels. Key operational parameters, such as pH (2–10), catalyst dosage (0–0.1) g/50 mL, and oil and COD concentrations (50–500) ppm and (125–1252) ppm, were optimized by response surface methodology (RSM) to obtain the maximum oil and COD removal efficiency. The oil and COD were removed from PW (90.20% and 88.80%) at 0.1 g/50 mL of PS/ZnO, a pH of 2, and 50 ppm oil concentration (125 ppm of COD concentration) under UV light. The results show that pollutant removal is slightly better when using sunlight (80.00% oil removal, 78.28% COD removal) than when using four lamps of UV light (77.50% oil removal, 75.52% COD removal) at 0.055 g/50 mL of PS/ZnO, a pH of 6.8, and 100 ppm of oil concentration (290 ppm of COD concentration). The degradation rates of the PS/ZnO supported a pseudo-first-order kinetic model with R² values of 0.9960 and 0.9922 for oil and COD. This work indicates the potential use of agricultural waste, such as pistachio shells, as a sustainable source for producing effective catalysts for industrial wastewater treatment, opening broad prospects in the field of green and nanotechnology-based environmental solutions in the development of eco-friendly and effective wastewater treatment technologies under solar light.

The chemical method is one of the most promising routes for the production of multi-walled carbon nanotubes. In this study, multi-walled carbon nanotubes (MWCNTs) were successfully synthesized by the modified Staudenmaier method. MWCNTs were synthesized using graphite powder at room temperature. This process does not utilize any metal catalyst. The prepared multi-walled carbon nanotubes were characterized for their crystalline, structural and thermal stability properties. The structural, crystalline and morphological characterization of The produced MWCNTs were performed by using scanning electron microscopy(SEM), transmission electron microscopy(TEM), X-ray diffraction (XRD), thermogravimetric analysis(TGA), Raman analysis, and atomic force microscopy( AFM). Crystallinity and graphitization degree was observed for the produced MWCNTs have a diameter of 13.1 nm. The yield is approximately 10% of the carbon source (graphite). Moreover, the obtained MWCNTs have high thermal stability and oxidation resistance lower than 401.80 °C. The present approach provides a simple low cost and easy method of MWCNTs synthesis.

Chemical mechanical polishing (CMP) has been a standard technique in semiconductor manufacturing for achieving smooth surfaces. CMP utilizes a synergistic interplay of chemical and mechanical interactions to achieve the desired removal rates, selectivity, and ultimately planarity with different substrate materials. In this study, the impact of CMP on the surface properties of steel used in the petroleum industry was examined, with a focus on its corrosion behavior posttreatment. Steel samples were subjected to CMP with and without an oxidizer in a silica-based slurry, and their surface characteristics were compared to those of samples polished mechanically. The addition of an oxidizer to the slurry resulted in increased material removal rates and the formation of an oxide layer on the surface; this phenomenon was not observed in CMP without an oxidizer. However, in mechanical polishing, the action of silicon carbide grains on the steel surface led to an increase in the removal rate but caused a decrease in its corrosion resistance. Compared with other treatments, the oxide layer provided a good protective barrier against corrosion and improved the corrosion resistance of the steel substrate. Based on the results from the practical study, an improvement in the corrosion resistance properties was observed due to the chemical reaction of the oxidizer and the mechanical action of the silica nanoparticles; these results showed the importance of chemical mechanical polishing as an alternative method to reduce the corrosion of steel in acidic environments. Additionally, the effect of hydrogen peroxide in a silica slurry with respect to the wettability, surface roughness, and hardness of steel was examined using contact angle measurements, profilometry, scanning electron microscopy, and microhardness tests.

This paper delves into the intricate dynamics of industrial fluid catalytic cracking, a pivotal process in refining universal oil products (UOP). At the core of this investigation is the endeavor to derive a comprehensive mathematical model that captures the essence of mass and energy balances within a UOP fluid catalytic cracking unit. The study’s central objective is to explore and apply a ratio control algorithm in two distinct operational scenarios. In the first scenario, the ratio controller is strategically positioned after the control valve for the regenerator’s input air, while in the second, it precedes the control valve. The primary focus here is the meticulous control of outlet temperatures for both the riser and regenerator reactors. Leveraging the capabilities of MATLAB software, the research methodically simulates the fluid catalytic cracking process. It introduces variables such as the gas oil feed rate, along with the temperatures of the gas oil feed and air, to rigorously test the efficacy of the proposed ratio control algorithm. The results of this investigation reveal a notable superiority of the ratio control in case one over case two. In the riser and regenerator reactors, this advantage is demonstrated by improved stability and operational efficiency, as evidenced by lower integral absolute error (IAE) readings and a quicker approach to the intended setpoint temperatures.

The possibility of alleviation of methane and carbon dioxide levels in the atmosphere are of major global interest. One of the alternatives that attracts much scientific attention is their chemical utilization, especially because both of these gases are components of the biogas. Thus, the rapid and extensive shale gas development makes them abundant raw materials. The development of an effective catalytic process that could be scaled-up for industrial purposes remains a great challenge for catalysis. As well, understanding of the mechanisms of molecular activation and the reaction pathways over active centers on heterogeneous catalysts needs to be advanced. It has been shown that biogas is a very interesting source of renewable energy. Because of its elevated methane content, biogas has excellent potential, as reflected in its year-over-year rise in production. This is because its manufacturing promotes the use of organic waste, prevents uncontrolled dumping and minimizes atmospheric methane and carbon dioxide emissions. Moreover, its use as an energy source is in some cases an alternative to fossil fuels and can help to minimize energy dependence. Another aspect of interest is that it can be used in situ, allowing agro-livestock farms or small industrial plants to achieve energy self-sufficiency.