The thick and hard gangue layer has long been one of the key obstacles affecting the coal recovery rate in the fully mechanized top-coal caving mining of ultra-thick coal seams, and it is also one key factor restricting the development of the technology used for such work. In this study, to improve the poor top coal cavability and low recovery rate in fully mechanized caving mining of ultra-thick coal seams containing thick and hard gangue layers, the fully mechanized caving mining of longwall working face 42,108 of the Qinggangping Coal Mine is the engineering setting. Then, through a combination of theoretical analysis, numerical simulation, and field practice, a mechanical model of the cantilever beam with uniform load for fracture of the gangue layer is developed. Next, the mechanical action mechanism and influence of the gangue layer and thickness on the fracture of the cantilever beam are analyzed, and a method of pre-fracturing and weakening high-level thick and hard gangue layers using hydraulic fracturing technology is proposed. Finally, using RFPA2D-flow numerical simulation, the key technical parameters of hydraulic fracturing in the working face are designed and applied to field practice. The results show the following: After the high-level thick and hard gangue layer is treated by hydraulic fracturing technology, the amount of fractured gangue behind the support increases, while that of big coal blocks decreases significantly, and the overall fragmentation of top coal is at a reasonable level. In addition, after taking hydraulic fracturing technical measures during the mining period of the working face, the average recovery rate of the working face is 86.6%. This is an increase of 6.5% over the previous area without hydraulic fracturing.

As an indispensable material in construction and engineering, concrete’s mechanical properties and permeability are crucial for structures’ stability and durability. In order to reasonably assess and improve the durability of fracture-containing concrete structures and to enhance the sustainable working life of concrete structures, this research investigated the seepage characteristics of fracture-containing concrete and its mechanical property deterioration under fracture–seepage coupling by testing the permeability and strength of concrete samples before and after water penetration using triaxial seepage test and mechanical strength test. The results show that the fracture–seepage coupling action significantly affects the permeability characteristics and mechanical strength of fracture-containing concrete. In particular, the strength of concrete samples containing a single fracture decreased with increased fracture angle, with a maximum decrease of 32.8%. The fracture–seepage–stress coupling significantly reduced the strength of the fracture-containing concrete samples, which was about twice as much as the strength of the no-fracture concrete samples. Different fracture angles affect the mode of fracture expansion and damage (The fracture angle varies from small to large, and the damage form of concrete changes from tensile damage to tensile–shear composite damage). Moreover, the coupling effect of fracture–seepage–stress will further increase fracture-containing concrete’s fragmentation in the damage process. Therefore, improving the seepage and fracture resistance of concrete plays a vital role in improving the sustainable working life of concrete structures.

In the fragile mining areas of western China, the contradiction between coal mining and water resource protection coexists prominently. Facing this issue, it is necessary to understand the dynamic relationship between mining-induced shear stress and groundwater seepage, as well as the fracture morphology of the overlying strata. In this study, the seepage characteristics of rough fractures within the rock mass are thoroughly investigated, with an emphasis on studying the effects of shear stress and seepage erosion. This research is carried out through seepage experiments and 3D fracture morphology scanning, and the research results are mainly as follows: (a) Rocks with higher shear strengths show less fluctuation in changes in fracture morphology and seepage velocity. (b) The permeability of sandstone and concrete fractures is inversely proportional to the shear stress. The layering of coal greatly limits seepage through the fractures and the permeability of coal is about one-tenth of the permeability of sandstone and concrete under the same conditions. (c) The mechanism of erosion damage to the rock by water-force coupling is the result of the shear and extrusion generated by rock fractures and the transport of rock particles. Changes in fracture erosion and seepage characteristics brought about by the damage will mutually promote and intensify the erosive effect of water force. (d) The degree of change in fracture morphology (fracture damage) under the same conditions is coal > concrete > sandstone. There are differences in the response of different types of rock to the shear stress–seepage erosion, but all show obvious changes in fracture damage and seepage characteristics.

Aiming at the problem of the low reuse rate of mine water due to the high content of heavy metals in mine water, in this research, the microcharacterization means of EDX, XRD, BET, SEM, and FT-IR were used to characterize the nonstick coal in a mine in western China. The effects of solid–liquid ratio, solution pH, solution temperature, adsorption time, and initial concentration of the solution on the adsorption of Fe(II) by the nonstick coal were analyzed. The adsorption performance of nonstick coal on adsorbed Fe(II) was analyzed under different influencing factors. The results showed that the adsorption capacity and unit removal rate of the coal samples gradually decreased with the increase in the solid–liquid ratio; the adsorption amount increased with the increase in pH in an “S” shape, and the adsorption effect was better in the range of pH = 5~7; and the adsorption amount increased linearly with the temperature. The quasi-secondary kinetic model and Langmuir model could fit the adsorption kinetic curve and isothermal adsorption curve better, which indicated that the adsorption of Fe(II) by the nonstick coal was dominated by the chemical adsorption of the monomolecular layer. The quantitative analysis of the FT-IR results showed that the adsorption of Fe(II) was mainly by complexation with -OH detached from the coal samples to produce precipitation.

To overcome the limitations of conventional numerical simulations of cemented gangue backfill (CGB), this study developed a refined PFC2D model that incorporates the actual particle size distributions of coal gangue and river sand. Randomly distributed steel fibers were generated using FISH programming. Based on uniaxial compression tests and scanning electron microscopy (SEM) observations, the influence of steel fibers on the mesoscopic damage mechanism of CGB is systematically investigated. The results indicate that: (1) the refined model significantly improves the reliability of numerical simulations, accurately reproducing stress concentration within coarse aggregates and the steel fiber “bridging effect”; (2) a steel fiber volume fraction of 0.8% optimizes force chain distribution and suppresses crack propagation, promoting a transition in failure mode from brittle shear failure to ductile compressive–extrusion failure mode, with the peak strength and residual strength increased by 23.7% and 40.2%, respectively, compared with the fiber-free specimen; (3) PFC simulations reveal that steel fibers markedly retard damage accumulation by modifying the force chain network and crack propagation paths; and (4) SEM analysis demonstrates that steel fibers enhance the toughening effect through the interfacial transition zone, whereas excessive fiber content (1.2%) leads to fiber agglomeration and a 62.5% increase in porosity, resulting in performance deterioration. This study provides a robust theoretical framework for gradation reconstruction and refined fiber modeling in the design of roadside backfill materials.