Eddy current testing is well established for non-destructive testing of electrical conductive materials [1]. The development of radio frequency (RF) eddy current technology with frequency ranges up to 100 MHz made it possible to extend the classical fields of application even towards less conductive materials like CFRP [2][3](Table 2). It turns out that RF eddy current technology on CFRP generates a growing number of valuable information for comprehensive material diagnostic. Both permittivity and conductivity of CFRP influence the complex impedance measured with RF eddy current devices. The electrical conductivity contains information about fiber texture like orientations, gaps or undulations in a multilayered material. The permittivity characterization influenced by dielectric properties allows the determination of local curing defects on CFRP e.g. hot spots, thermal impacts or polymer degradation. An explanation for that effect is seen in the measurement frequency range and the capacitive structure of the carbon rovings. Using radio wave frequencies for testing, the effect of displacement currents cannot be neglected anymore. The capacitive structures formed by the carbon rovings is supposed to further strengthen the dielectric influences on eddy current measurement signal [3]. This report gives an overview of several realized applications and should be understood as a general introduction of CFRP testing by HF Radio Wave techniques
Ensuring the correct fiber orientation in draped textiles and 3D preforms is one of the current challenges in the production of carbon-fiber reinforced plastics (CFRP), especially in resin transfer molding (RTM). Small deviations in fiber angle during preforming have a considerable effect on the mechanical properties of the final composite. Therefore, this paper presents an automated method for determining local yarn orientation in three-dimensionally draped, multi-layered fabrics. The draped fabric is scanned with a robot-guided high-frequency eddy current sensor to obtain an image of the sample's local conductivity and permittivity. From this image, the fiber orientation not only of the upper, but also of the lower, optically non-visible layers can be analyzed. A 2D Fast Fourier Transform is applied to local segments of the eddy current image to determine the local yarn orientation. Guidelines for processing the eddy current data, including phase rotation, filtering and evaluation segment size, are derived. For an intuitive visualization and analysis of the determined yarn orientation, reference yarn paths are reconstructed from the determined yarn angles. The developed process can be applied to quality inspection, process development and the validation of forming simulation results
28 July 2014 in IEEE Transactions on Ultrasonics, Ferroelectrics, and Frequency Control
This paper reports on the deposition and characterization of piezoelectric AlN and AlXSc1-XN layers. Characterization methods include XRD, SEM, active thermo probe, pulse echo, and piezometer measurements. A special focus is on the characterization of AlN regarding the mechanical stress in the films. The stress in the films changed between -2.2 GPa (compressive) and 0.2 GPa (tensile) and showed a significant dependence on film thickness. The cause of this behavior is presumed to be the different mean grain sizes at different film thicknesses, with bigger mean grain sizes at higher thicknesses. Other influences on film stress such as the sputter pressure or the pulse mode are presented. The deposition of gradient layers using those influences allowed the adjustment of film stress while retaining the piezoelectric properties.
The suppression of unnecessary radio-electronic noise and the protection of electronic devices from electromagnetic interference by the use of pliable highly microwave radiation absorbing composite materials based on polymers or rubbers filled with conductive and magnetic fillers have been proposed. Since the working frequency bands of electronic devices and systems are rapidly expanding up to the millimeter wave range, the capabilities of absorbing and shielding composites should be evaluated for increasing operating frequency. The point is that the absorption capacity of conductive and magnetic fillers essentially decreases as the frequency increases. Therefore, this paper is devoted to the absorbing capabilities of composites filled with high-loss dielectric fillers, in which absorption significantly increases as frequency rises, and it is possible to achieve the maximum frequency selective of absorption due to electromagnetic and electromechanical resonances.
4 March 2015 in IEEE Transactions on Instrumentation and Measurement
This paper shows that the high-frequency eddy-current (HFEC) measurement devices can be used not only for characterizing conductivity and magnetic permeability related properties of electrically conductive materials, but also for permittivity characterization of insulators. Maxwell's equations, finite-element method simulations, and experimental research are applied to support this hypothesis. An industrial HFEC device is used to measure the change of dielectric properties during the curing process of the epoxy resin L20. The measurement results are in good agreement with the expected behavior of the parameters relative permittivity and tan δ during cure. Using a capacitive reference device, similar characteristics regarding the change of the complex permittivity of the resin can be observed. In addition, HFEC imaging results on polymethyl methacrylate are presented, discussed, and compared with capacitive imaging. HFEC permittivity mapping benefits from a high spatial resolution with a sensitivity and penetration depth that is at least comparable with those of capacitive imaging technology.