Special attention is required when joining two materials with distinct chemical, physical and thermal properties in order to make the joint bond robust and rigid. The goal of this study was to see how significantly different tungsten inert gas (TIG) welding process parameters (welding current, gas flow rate, root gap, and filler materials) affect mechanical properties (tensile, hardness, and flexural strength), as well as the bead width and microstructural properties, of dissimilar welds In comparison to SS 316 and AISI 1020 low-carbon steel. TIG welding parameters were optimized in this study using a Taguchi-based desirability function analysis (DFA). From the experimental results, it was observed that welded samples employing ER-309L filler wires had a microstructure consisting of a delta ferrite network in an austenite matrix. The tensile strength experimental results revealed that welding current, followed by GFR, was a highly influential parameter on tensile strength. Weld metals had higher hardness and flexural strength than stainless steel and carbon steel base metals. This was supported by the fact that the results of our tests had hardness ratings greater than a base for the FZ and HAZ, and that no crack was observed in the weld metal following U-shape flexural bending. Welding current has a significant impact on the bead width of welded specimens, followed by root gap. Furthermore, the dissimilar welded sample responses were optimized with a composite desirability percentage improvement of 22.90% by using a parametric setting of (A2B4C4D2). Finally, the validation of the experiment was validated by our confirmation test results, which agreed with the predictive optimum parameter settings.

Several challenges stand in the way of the production of metal matrix composites (MMCs) such as higher processing temperatures, particulate mixing, particulate–matrix interface bonding issues, and the ability to process into desired geometrical shapes. Although there are many studies showing composites with single particulate reinforcements, studies on composites with multiple reinforcing agents (hybrid composites) are found to be limited. Development of a hybrid particulate composite with optimized mechanical and tribological properties is very significant to suit modern engineering applications. In this study, Al–Si hypereutectic alloy (A390) was used as the matrix and silicon carbide (SiC), graphite (Gr), and molybdenum di-sulphide (MoS₂) were used as particulates. Particulate volume (wt %) was varied and sample test castings were made using a squeeze casting process through a stir casting processing route. The evaluation of the mechanical testing indicates that the presence of both the hard phase (SiC) and the soft phase had distinct effect on the properties of the hybrid aluminum matrix composites (HAMCs). Composite samples were characterized to understand the performance and to meet the tribological applications. The 3D profilometry of the fractured surfaces revealed poor ductility and scanning electron microscopy fractography study indicated an intra-granular brittle fracture for HAMCs. Also, the dry sliding wear tests indicated that the newly developed HAMCs had better tribological performance compared to that of A390 alloy.

Scholars are looking for solutions to substitute hazardous substances in manufacturing nanocellulose from bio-sources to preserve the world’s growing environmental consciousness. During the past decade, there has been a notable increase in the use of cellulose nanocrystals (CNCs) in modern science and nanotechnology advancements because of their abundance, biocompatibility, biodegradability, renewability, and superior mechanical properties. Spherical cellulose nanocrystals (J–CNCs) were successfully synthesized from Jenfokie micro-cellulose (J–MC) via sulfuric acid hydrolysis in this study. The yield (up to 58.6%) and specific surface area (up to 99.64 m²/g) of J–CNCs were measured. A field emission gun–scanning electron microscope (FEG-SEM) was used to assess the morphology of the J–MC and J–CNC samples. The spherical shape nanoparticles with a mean nano-size of 34 nm for J–CNCs were characterized using a transmission electron microscope (TEM). X-ray diffraction (XRD) was used to determine the crystallinity index and crystallinity size of J–CNCs, up to 98.4% and 6.13 nm, respectively. The chemical composition was determined using a Fourier transform infrared (FT–IR) spectroscope. Thermal characterization of thermogravimetry analysis (TGA), derivative thermogravimetry (DTG), and differential thermal analysis (DTA) was conducted to identify the thermal stability and cellulose pyrolysis behavior of both J–MC and J–CNC samples. The thermal analysis of J–CNC indicated lower thermal stability than J–MC. It was noted that J–CNC showed higher levels of crystallinity and larger crystallite sizes than J–MC, indicating a successful digestion and an improvement of the main crystalline structure of cellulose. The X-ray diffraction spectra and TEM images were utilized to establish that the nanocrystals’ size was suitable. The novelty of this work is the synthesis of spherical nanocellulose with better properties, chosen with a rich source of cellulose from an affordable new plant (studied for the first time) by stepwise water-retted extraction, continuing from our previous study.

Several challenges stand in the way of production of Metal Matrix Composites (MMCs) such as higher processing temperatures, particulate mixing, particulate-matrix interface bonding issues and ability to process into desired geometrical shapes. Although there are many literatures showing composites with single particulate reinforcements, the studies on composites with multiple reinforcing agents (hybrid composites) are found to be limited. Development of a hybrid particulate composite with optimized mechanical and tribological properties is very significant to suit modern engineering applications. In this study, Al-Si hypereutectic alloy (A390) is used as the matrix and Silicon Carbide (SiC) and Graphite (Gr) and Molybdenum di-Sulphide (MoS2) are used as particulates. Particulate volume (wt%) is varied and sample test castings are made using squeeze casting process through stir casting processing route. The evaluation of mechanical properties indicates that presence of both the hard phase (SiC) and the soft phase has distinct effect on the properties of Hybrid Composite. Composite samples were characterized to understand the performance and to meet the tribological applications. Fractography study indicated an intra-granular brittle fracture for hybrid composites. Wear study shows that Hybrid MMCs has better tribological performance compared to that of A390 alloy.

The present study investigates the influence of hybrid interleaving technique using Glass and Carbon veils to improve the mode-I fracture toughness in Glass epoxy laminates. Commercially available non-woven Carbon and Glass veils with different areal densities were used to develop hybrid interleaved composites. Two approaches of interleaving, namely inter-ply and inter-weaved veils, were followed to manufacture the interleaved composite laminates using the hand layup technique. Double Cantilever Beam (DCB) samples were tested to estimate the interlaminar fracture toughness (IFT). Test results indicate that the inter-ply interleaved composite (I-C30G30) exhibited an improved initial and propagation fracture toughness of about 16.98% and 3.08%, respectively. A decreased IFT during initiation and propagation was observed for I-C15G30 and I-C20G30 when compared to plain samples. In case of inter-weaved veil interleaving approach, an improved fracture toughness (GIC and GIP) of about 7.96% and 12.94%, respectively, was observed for W-C15G30 sample, nevertheless W-C20G30 and W-C30G30 showed a drop in fracture toughness (GIC) of an about 12.15% and 9.22%, respectively, and an improvement in fracture toughness (GIP) of about 12.37% and 13.82%, respectively, when compared to plain sample. Scanning electron photo images (SEPI) of cracked laminates witnessed the fracture mechanisms involved in hybrid ply interleaved and non-interleaved composite laminates.