Rare earth minerals (REMs) contain rare earth elements (REEs) that are important in modern technologies due to their unique magnetic, phosphorescent, and catalytic properties. However, REMs are not only non-renewable resources but also non-uniformly distributed on the Earth’s crust, so the processing of REE-bearing secondary resources via recycling is one potential route to ensure the long-term sustainability of REE supply. Flotation—a method that separates materials based on differences in their surface wettability—is a process applied for both mineral processing and recycling of REEs, especially when the particles are fine and/or a high-purity product is required. In this review, studies about rare earth flotation from 2012 to 2021 were systematically reviewed using the PRISMA guideline. It was found that most REM flotation research works focused on finding better collectors and depressants while, for recycling, studies on advanced flotation techniques like froth flotation, ion flotation, solvent sublation, electroflotation, and adsorbing colloid flotation with an emphasis on the recovery of dissolved REEs from aqueous solutions dominated.

The use of washing machines to wash textiles gradually breaks down synthetic fibers like polyethylene terephthalate (PET) or polyester (PES) in diverse clothing materials, a process that is growing in notoriety because it generates microplastics (MPs). In this study, we investigated the emission of microfibers, including both microplastic fibers (MPFs) and natural fibers (MFs), from top-loading washing machines. Our investigation focused on four popular textiles with prevalent weave structures (plain, satin, and twill): (i) PES, (ii) tetron cotton (TC), (iii) chief value cotton (CVC), and (iv) cotton (CO) fabrics. This study also examined the effects of textile weight and detergent dosage on MF emissions. After washing, MFs were collected through filtration, and their concentrations were determined using micro-Fourier Transform Interferometry (μFTIR). The results showed varying concentrations of MFs in the washing effluent depending on the type of textile. Specifically, CVC exhibited the highest emission at 4022 particles/L, followed by TC, PES, and CO at 2844 particles/L, 2382 particles/L, and 2279 particles/L, respectively. The hydrophobic nature of PES makes this type of textile prone to rapid degradation in detergent-rich environments, leading to high MF emissions. Additionally, the mechanical properties of textiles, such as tensile and bending strengths, may play a crucial role in the generation of MFs in washing machines. Textiles made of CO with twill weaves demonstrated superior strength and correlated with lower emissions of MFs. In comparison, textiles made of CVC and satin weave exhibited lower mechanical properties, which could explain their high emissions of MFs. Finally, the MF emissions of textiles composed of PES and TC, which are plain weaved, could be attributed to their intermediate mechanical properties compared with those of CVC and CO.

Material recycling and thermal treatment are the two most common recycling methods employed for plastic waste management. Thermal treatment for energy recovery is more widely applied compared with material recycling because the latter requires a high efficiency of separation and a high purity of products. Unfortunately, certain plastics like polyvinyl chloride (PVC) are unsuitable for thermal treatment because they contain additives like chloride (Cl⁻) that have adverse effects on refractory materials used in boilers. As a result of this, mixed plastic wastes containing PVC generally end up in landfills. PVC-bearing mixed plastics, however, remain valuable resources as championed by the United Nation Sustainable Development Goals (UN-SDGs): Goal 12 “Responsible production and consumption”, and their recycling after the removal of PVC is important. In this paper, recent studies (2012–2021) related to the separation of PVC from other types of plastics were systematically reviewed using the Preferred Reporting Items for Systematic Reviews and Meta-Analyses (PRISMA) guidelines. A total of 66 articles were selected, reviewed, and summarized. The results showed that various separation technologies conventionally applied to mineral processing—selective comminution, gravity separation, magnetic separation, electrical separation, and flotation—have been studied for PVC separation, and the majority of these works (>60%) focused on flotation. In addition, more advanced technologies including sorting and density-surface-based separation were introduced between 2019 and 2021.

Microplastics (MPs), defined as plastics with diameters between 1 and 5000 µm, are problematic pollutants in the environment, but their removal is challenging because of their minute size. One promising approach for their removal is flotation because MPs are inherently hydrophobic. However, the very small particle size of MPs lowers the probability of MPs-bubble collision and attachment that in turn affects the efficiency of the process. To address this challenge, we propose the use of agglomeration-flotation, a technique using kerosene as a bridging liquid to enlarge the particle sizes of MPs and make them amenable to flotation. In this study, the effects of kerosene dosage on particle size enlargement and floatability of six types of MPs with 100–1000 µm size fractions were investigated. The results showed that MPs with lower density compared with water could easily float in water without bubble attachment and particle agglomeration required. So, the effects of agglomeration on removal were negligible. In contrast, agglomeration using kerosene enhanced the floatability of MPs with high-density plastics. Moreover, image analysis was used to determine the agglomerated MPs’ particle size. The results indicate that kerosene could agglomerate the MPs and enhanced the removal of MPs by agglomeration-flotation.

In this study, the microencapsulation-hybrid jig separation technique was developed to improve the separation efficiency of pyrite and coal in the particle size range of 1–4 mm where conventional jig separation becomes inefficient. A hybrid jig is a gravity concentrator combining the concepts of jig separation and flotation to stratify particles based on their apparent specific gravity. Meanwhile, microencapsulation—a technique that encapsulates target materials with a protective coating—was applied to render pyrite hydrophilic and improve its separation from hydrophobic coal. The results showed that the required time for separation in the hybrid jig (0.5 min) was shorter than in conventional jig (2 min). Moreover, the effects of particle size on separation efficiency were reduced when a hybrid jig is used. However, the separation efficiency of hybrid jig separation was lower than that of the conventional jig because attachment of bubbles occurred to both pyrite and coal, which are hydrophobic. Using the microencapsulation-hybrid jig separation technique, the separation of coal and pyrite was significantly improved (~100%) because of the formation of hydrophilic iron phosphate coatings on pyrite that limited bubble attachment. This means that microencapsulation-hybrid jig separation is a promising clean coal technology that not only enhances the separation efficiency of the hybrid jig but also passivates pyrite and limits AMD formation in the tailings/rejects.

Microplastic (MP) pollution is a global concern due to its persistence, ubiquity, and potential ecological and health risks. Although various MP separation techniques exist, flotation has gained attention as a promising approach adapted from mineral processing. This study provides a systematic review, bibliometric analysis, and meta-analysis of MP removal using flotation, covering 31 papers published between 2015 and 2024. Research output has grown rapidly since 2020, with China (including Hong Kong) as the leading contributor with strong international collaborations. Bibliometric mapping highlighted hotspots such as polymer type, particle size, contact angle, and nanobubbles. Meta-analysis showed that flotation achieved high removal efficiencies across water and solid matrices, though performance varies with polymer properties, surfactants used, and experimental design. Studies focused on solid particles remain limited, reflecting greater methodological challenges than in water systems. Critical discussion emphasized the need for standardized protocols, scaling from laboratory to field applications, and integration with wastewater treatment. This review identified knowledge gaps and emerging trends that can inform the future development of flotation as an effective technology for mitigating MP pollution.