Accurate prediction of range of an electric vehicle (EV) is a significant issue and a key market qualifier. EV range forecasting can be made practicable through the application of advanced modelling and estimation techniques. Battery modelling and state-of-charge estimation methods play a vital role in this area. In addition, battery modelling is essential for safe charging/discharging and optimal usage of batteries. Much existing work has been carried out on incumbent Lithium-ion (Li-ion) technologies, but these are reaching their theoretical limits and modern research is also exploring promising next-generation technologies such as Lithium–Sulphur (Li–S). This study reviews and discusses various battery modelling approaches including mathematical models, electrochemical models and electrical equivalent circuit models. After a general survey, the study explores the specific application of battery models in EV battery management systems, where models may have low fidelity to be fast enough to run in real-time applications. Two main categories are considered: reduced-order electrochemical models and equivalent circuit models. The particular challenges associated with Li–S batteries are explored, and it is concluded that the state-of-the-art in battery modelling is not sufficient for this chemistry, and new modelling approaches are needed

This study uses a wind turbine case study as a subdomain of Industrial Internet of Things (IIoT) to showcase an architecture for implementing a distributed digital twin in which all important aspects of a predictive maintenance solution in a DT use a fog computing paradigm, and the typical predictive maintenance DT is improved to offer better asset utilization and management through real-time condition monitoring, predictive analytics, and health management of selected components of wind turbines in a wind farm. Digital twin (DT) is a technology that sits at the intersection of Internet of Things, Cloud Computing, and Software Engineering to provide a suitable tool for replicating physical objects in the digital space. This can facilitate the implementation of asset management in manufacturing systems through predictive maintenance solutions leveraged by machine learning (ML). With DTs, a solution architecture can easily use data and software to implement asset management solutions such as condition monitoring and predictive maintenance using acquired sensor data from physical objects and computing capabilities in the digital space. While DT offers a good solution, it is an emerging technology that could be improved with better standards, architectural framework, and implementation methodologies. Researchers in both academia and industry have showcased DT implementations with different levels of success. However, DTs remain limited in standards and architectures that offer efficient predictive maintenance solutions with real-time sensor data and intelligent DT capabilities. An appropriate feedback mechanism is also needed to improve asset management operations.

In this paper, we propose a real-time nonlinear model predictive control (NMPC) strategy for stabilization of a vehicle near the limit of lateral acceleration using the rear axle electric torque vectoring configuration of an electric vehicle. A nonlinear four-wheel vehicle model that neglects the wheel dynamics is coupled with a nonlinear tire model to design three MPC strategies of different levels of complexity that are implementable online: one that uses a linearized version of the vehicle model and then solves the resulting quadratic program problem to compute the necessary longitudinal slips on the rear wheels, a second one that employs the real-time iteration scheme on the NMPC problem, and a third one that applies the primal dual interior point method on the NMPC problem instead until convergence. Then, a sliding mode slip controller is used to compute the necessary torques on the rear wheels based on the requested longitudinal slips. After analyzing the relative tradeoffs in performance and computational cost between the three MPC strategies by comparing them against the optimal solution in a series of simulation studies, we test the most promising solution in a high-fidelity environment.

Modern hybrid electric vehicles employ electric braking to recuperate energy during deceleration. However, currently anti-lock braking system (ABS) functionality is delivered solely by friction brakes. Hence regenerative braking is typically deactivated at a low deceleration threshold in case high slip develops at the wheels and ABS activation is required. If blending of friction and electric braking can be achieved during ABS events, there would be no need to impose conservative thresholds for deactivation of regenerative braking and the recuperation capacity of the vehicle would increase significantly. In addition, electric actuators are typically significantly faster responding and would deliver better control of wheel slip than friction brakes. In this work we present a control strategy for ABS on a fully electric vehicle with each wheel independently driven by an electric machine and friction brake independently applied at each wheel. In particular we develop linear and nonlinear model predictive control strategies for optimal performance and enforcement of critical control and state constraints. The capability for real-time implementation of these controllers is assessed and their performance is validated in high fidelity simulation.

Lithium-Sulfur (Li-S) battery technology is considered for an application in an electric-vehicle energy storage system in this study. A new type of Li-S cell is tested by applying load current and measuring cell's terminal voltage in order to parameterize an equivalent circuit network model. Having the cell's model, the possibility of state-of-charge (SOC) estimation is assessed by performing an observability analysis. The results demonstrate that the Li-S cell model is not fully observable because of the particular shape of cell's open-circuit voltage curve. This feature distinguishes Li-S batteries from many other types of battery, e.g., Li-ion and NiMH. As a consequence, a Li-S cell's SOC cannot be estimated using existing methods in the literature and special considerations are needed. To solve this problem, a new framework is proposed consisting of online battery parameter identification in conjunction with an estimator that is trained to use the identified parameters to predict SOC. The identification part is based on the well-known prediction-error minimization algorithm; and the SOC estimator part is an adaptive neuro-fuzzy inference system in combination with coulomb counting. Using the proposed method, a Li-S cell's SOC is estimated with a mean error of 4% and maximum error of 7% in a realistic driving scenario.

Lithium-sulfur (Li-S) batteries are described extensively in the literature, but existing computational models aimed at scientific understanding are too complex for use in applications such as battery management. Computationally simple models are vital for exploitation. This paper proposes a non-linear state-of-charge dependent Li-S equivalent circuit network (ECN) model for a Li-S cell under discharge. Li-S batteries are fundamentally different to Li-ion batteries, and require chemistry-specific models. A new Li-S model is obtained using a ‘behavioural’ interpretation of the ECN model; as Li-S exhibits a ‘steep’ open-circuit voltage (OCV) profile at high states-of-charge, identification methods are designed to take into account OCV changes during current pulses. The prediction-error minimization technique is used. The model is parameterized from laboratory experiments using a mixed-size current pulse profile at four temperatures from 10 °C to 50 °C, giving linearized ECN parameters for a range of states-of-charge, currents and temperatures. These are used to create a nonlinear polynomial-based battery model suitable for use in a battery management system. When the model is used to predict the behaviour of a validation data set representing an automotive NEDC driving cycle, the terminal voltage predictions are judged accurate with a root mean square error of 32 mV