Severe Canadian winter conditions and growing traffic volumes are vital factors resulting in a reduction of the service life of flexible pavements. Researchers and engineers strived to develop several additives to develop balanced asphalt mixers capable of resisting distresses that caused deterioration of flexible pavements in Canada. In this study, a critical literature review regarding the use of geopolymers and their application in construction materials is provided. Moreover, an experimental matrix of laboratory testing was conducted to study the rheological and microstructural properties of the PG 58‐28 asphalt binder, with different percentages (0%, 3%, 6%, and 9%) of geopolymer. The effect of geopolymer‐curing time on rheological properties was investigated. Rotational viscometer, dynamic shear rheometer (DSR), and environmental scanning electron microscopy (ESEM) imaging devices were used to compare the performance of control binder with a binder with different percentages of geopolymers. Results indicated that the increase in the geopolymer content and the curing time affect the rheological behavior of the asphalt binder by increasing its viscosity, complex shear modulus, and failure temperature. Samples with higher geopolymer percentage exhibited better performance in terms of rutting resistance. Moreover, an increase in the failure temperature of modified asphalt binder with 9% geopolymer is recorded as 8.58%, 14.2%, and 15.2% for curing times of 2, 7, and 14 days, respectively, compared with virgin asphalt. Furthermore, the nanoparticles appear to be well dispersed in the binder, and increasing the percentage of the geopolymer does not seem to affect the microstructure of the binder. Overall research conclusion is that geopolymer application resulted in a potential enhancement of some of the properties of the asphalt binder.

Modifying asphalt binders is an effective method of improving the performance of asphalt pavement, such as its resistance to rutting. However, because modification changes the behaviour of binders, substantial laboratory testing is required before field application to determine the best mixtures. This research aimed to evaluate the impacts of temperature, stresses, polymer type, and modification rate on the rutting behaviour of the asphalt binder modified with fly-ash-based geopolymer (GF), styrene butadiene styrene (SBS), and a combination of SBS and GF. The rheological properties of asphalt binders were investigated using the frequency sweep test at various temperatures. Additionally, the multiple stress creep recovery test was conducted at various temperatures and stresses to calculate the non-recoverable creep compliance (J${}_{nr}$) and the percent strain recovery (R). The rutting resistance of asphalt mixture was assessed using the Hamburg wheel rut test. The results revealed that the asphalt binder with 8% geopolymer (8%GF) exhibited the best response in terms of complex shear modulus (G${}^{*}$), rutting factor (G${}^{*}$/sin$\delta$), R, and J${}_{nr}$ compared to the 4%GF and 12%GF at different temperatures. Another interesting finding is that GF’s use in the hybrid binder (2%SBS + 8%GF) led to a significant increase in the shear complex modulus and a decrease in the phase angle compared to the binder modified with 2%SBS. The geopolymer decreased the binder’s sensitivity to temperature for both unaged and RTFO asphalt binders. The hybrid binder would also improve strain recovery under high stress and temperatures and the ability to withstand severe traffic loads. Furthermore, there is a crucial relationship between temperature and J${}_{nr}$, which could help asphalt pavement designers select suitable modifiers considering the local climate and traffic volume.

Using geopolymer as a modifier for asphalt binders and mixtures gained momentum for investigation in recent decades. Limited research investigations attempted to link the effect of temperature and traffic loading on the rheological properties and performance of geopolymer-modified asphalt binders. The primary objective of this study is to evaluate the effect of fly ash-based geopolymer (GF), styrene-butadiene-styrene (SBS), and the combination of GF with SBS on the rheological properties and performance of asphalt binders at low and intermediate temperatures. The rheological properties and performance of neat and modified asphalt binders (4%GF, 8%GF,12%GF, 2%SBS, and hybrid (2%SBS+8%GF)) were evaluated utilizing dynamic shear rheometer (DSR) and bending beam rheometer (BBR) devices. To evaluate the fatigue resistance of asphalt binders, the linear amplitude sweep (LAS) and viscoelastic continuum damage (VECD) models were applied. The dynamic or complex modulus and moisture damage resistance were measured to investigate the influence of modifiers on the performance of asphalt mixtures. The findings demonstrated that for both unaged and RTFO-aged asphalt binders, additives reduced the temperature sensitivity of both G′ and G″. When the binders were exposed to long-term aging using a pressure aging vessel (PAV), it was noticed that the 8%GF binder became more susceptible to temperature changes. The 2%SBS binder had the lowest creep stiffness compared with the neat and other modifiers, while the hybrid binder exhibited the highest resistance to fatigue distress at different temperatures compared with the other binders. The modified asphalt mixes (8%GF, 2%SBS, and hybrid) achieved the maximum tensile strength ($S_t$) compared with the neat asphalt binder, with an increase of more than 80%. The $S_t$ increased from 580.4 kPa to 740.4 kPa, 884.8 kPa, and 917.4 kPa by utilising the 8%GF, 2%SBS, and hybrid binders, respectively. Furthermore, the modified asphalt mixture exhibited more ability to resist cracking, attaining the highest fracture energy in dry and freeze-thaw conditions.

The study presented in this paper analyzed four long-term pavement performance (LTPP) test sections located in the states of New York (NY) and California (CA). Two of them are flexible pavement sections, whereas the other two are composite pavement sections. Two levels of analysis—in-state analysis and cross-state analysis—were performed for these pavement sections to determine the impacts of traffic and climate conditions. The performance of the pavement sections was evaluated in respect of thermal cracking and rutting resistance. The in-state analysis focused on comparing the pavement sections located in the same state. The two pavement sections located in CA exhibited insignificant variation in thermal cracking, although one of them had an additional 1.5” (38 mm) dense-graded asphaltic concrete (AC) layer. On the other hand, the additional 1.5” (38 mm) AC layer resulted in a significant reduction in the rutting depth in one pavement section. The in-state analysis of the two pavement sections located in NY revealed that the 0.8” (20.4 mm) chip seal layer had significantly low resistance to thermal cracking and rutting. The cross-state analysis examined pavement sections of comparable structural capacities—two with low structural capacity, and two with high structural capacity. The performance comparison of the two pavement sections with low structural capacity revealed that the chip seal layer exhibited a significantly high rutting depth, i.e., low rutting resistance under high traffic loads in a freezing climate. On the contrary, the two pavement sections with high structural capacity showed relatively high rutting resistance in both warmer and freezing climates. Furthermore, this paper presents the pavement deterioration models for rutting and thermal cracking in the LTPP test sections. These models were developed using multiple linear regression considering the pavement service life (age), traffic load (average annual daily truck traffic, AADTT), and climate impact (freezing index, FI). The deterioration models had coefficients of determination (r²) in the range of 0.82–0.99 and standard errors varying from 0.01 to 9.92, which indicate that the models are reliable.

The amount of residual Multi-layer Plastic Packaging (MPP) in Canada has greatly increased in the last two decades, which has economic and environmental consequences. MPP is primarily made up of two or more layers of Polyethylene (PE), Polyester (PET), Nylon (NY), and Metalized Polyester (METPET). While MPP has not been used as an asphalt modifier, some of the materials commonly found in MPP, such as PE and PET, have also been successfully used as asphalt modifiers. Nevertheless, a few recent studies have demonstrated the potential for reusing MPP as an asphalt modifier to improve asphalt pavement performance. Recycling post-industrial MPP instead of using raw polymers could lead to economic and environmental benefits. However, a comprehensive study to evaluate MPP as a viable asphalt additive is lacking. The main objective of this study is to evaluate the feasibility of using MPP as an asphalt modifier via the wet method, considering the physical, thermal, rheological, and storage properties of the MPP-modified binder at different MPP concentrations (2%, 4%, and 8%) in asphalt cement (PG 58–28). MPP-modified binders were evaluated using the following instruments: Differential Scanning Calorimeter (DSC), Thermogravimetric Analysis (TGA), Superpave Dynamic Shear Rheometer (DSR), Rotational Viscosity (RV), and Environmental Scanning Electron Microscopy (ESEM). Test results indicated that the incorporation of MPP has a strong potential to improve permanent deformation resistance at high temperatures. In addition, MPP shows a moderate impact on fatigue cracking performance at intermediate temperatures. Overall, in low-temperature climates, using less than 4% of MPP additives would offer higher fatigue damage resistance along with adequate permanent deformation. In high-temperature climates, higher concentrations of additives may be preferable to resist permanent deformation. Finally, MPP is a challenge for existing recycling systems, and its incorporation into asphalt applications may develop more sustainable materials that would contribute to circular economy principles.

Additives are widely used to enhance the rheological and performance properties of asphalt binder to satisfy the demands of extreme loading and climatic conditions. Meanwhile, adding to the complexity of asphalt binder behaviour that requires more time, effort, and material resources during laboratory work. The purpose of this research was to use Artificial Neural Networks (ANNs) to predict the recovery (R) and nonrecoverable compliance (J${}_{nr}$) behaviour of asphalt binder based on mechanical test parameters and rheological properties of asphalt binder. A comprehensive experimental database consisting of the results of the frequency sweep and Multiple Stress Creep Recovery (MSCR) test using a dynamic shear rheometer (DSR) at five test temperatures (46 ${}^{\circ }$C, 52 ${}^{\circ }$C, 58 ${}^{\circ }$C, 64 ${}^{\circ }$C, and 70 ${}^{\circ }$C). Prediction models for R and J${}_{nr}$ of asphalt binder modified with different contents of fly ash, fly ash-based geopolymer, glass powder/fly ash-based geopolymer, and styrene–butadiene styrene (SBS) were developed. The ANNs model was developed using five input parameters (temperature, frequency, storage modulus, loss modulus, and viscosity) and one hidden layer with five neurons. The results pointed out that the hybrid and 4%SBS binders achieved the highest ability to resist extremely heavy traffic and to recover the deformation with 60.1% and 85.5% at 46 ${}^{\circ }$C, respectively, compared with the other modified asphalt binders. Excellent R-values for the total data set of 0.937, 0.997, 0.985, and 0.987 for J${}_{nr3.2}$ of unaged binder, J${}_{nr3.2}$ of aged binder, R${}_{3.2}$ of unaged binder, and R${}_{3.2}$ of aged binder, respectively. Therefore, the ANNs model is appropriate tool to predict the R${}_{3.2}$ and J${}_{nr3.2}$ using unaged or aged binders at different temperatures.