Conducting polymer thermoelectric (TE) materials have received great attention due to their unique properties. In this work, polypyrrole (PPy)/single-walled carbon nanotubes (SWCNTs) composite films with improved TE performance have been prepared by chemical interfacial polymerization at the cyclohexane/water interface under a controlled temperature. Attributed to the smooth surface, higher conjugation length and more ordered molecular structure of the interfacial polymerized PPy film, the electrical conductivity can be as high as ∼500 S cm⁻¹. To further enhance the TE properties of PPy, SWCNT was added to construct a PPy/SWCNTs composite. Due to the synergistic effect between the two phases and the energy filtering effect at the interfaces between PPy and SWCNTs, the Seebeck coefficient of the composite enhanced significantly with the increase SWCNTs content. The composite shows an optimal power factor of 37.6 ± 2.3 μW mK⁻² when the content of SWCNTs is 0.8 mg. This value is one of the largest values among the reported PPy based composites fabricated by the chemical polymerization method. The results indicate that interfacial polymerization under a controlled temperature is a promising way to improve the TE performance of conducting polymer based composite materials.

Flexible Al–air batteries have great potential in the field of wearable electronic devices. However, how to reduce the thickness of the battery and improve their applicability in wearable applications is still an unresolved thorny problem. Therefore, this article focuses on the strategies to minimize the thickness of the solid electrolyte for flexible Al–air batteries. In this paper, an innovative aerosol jet printing method is used to prepare the ultrathin neutral electrolyte with a thickness of 18.3–74.5 μm. This study discusses the influence of the thickness and ion concentration on the conductance of the electrolyte in detail. The ultrathin electrolyte has been applied to the flexible Al–air battery, and the battery performance has been explored. The cell pack composed of single cells is light and thin, and can successfully drive small electrical equipment. This study provided new ideas for the preparation of ultrathin electrolyte for flexible energy products.

High demand for batteries with a wide operating temperature range is on the rise with the development of wearable electronic devices, especially electric vehicles used in cold regions. Al–air batteries for electric vehicles have triggered worldwide interest due to their excellent theoretical energy density and safety. In this study, the low-temperature performance of Al–air batteries is tested for the first time. The effects of temperature and electrolyte concentrations on the discharge performance are then studied in detail. The discharge voltage is significantly influenced by the temperature. The low temperature could significantly depress the hydrogen evolution reaction of Al anodes. The Al–air batteries reached an extraordinary capacity of 2480 mAh/g, with 31 wt% KOH electrolyte at −15 °C. Moreover, the Al–air batteries at 0 °C exhibited higher discharge voltage and power densities than those at 15 and −15 °C. This study provides an important reference for future studies to improve low-temperature performance of Al–air batteries.

Current-induced changes of surface morphology in printed Ag thin wires were investigated by current stressing tests and numerical simulation. The samples were printed Ag thin wires on a flexible substrate with input and output pads. Different experimentalresults were obtainedthroughchangingthe current density after current supply and the mechanism of those phenomena were investigated by numerical simulations based on the method of atomic flux divergence. Good agreement between the simulations and experimental results was reached. It was found that electromigration was the main factor that caused the change of the surface morphology. The contribution of thermal migration can be ignored, and the Joule heating lead by the supplied current had a very significant accelerating effect on electromigration. Guidelines for effectively changing the Ag thin wire surface through providing predetermined current density was proposed, which were expected to be useful for improving the electrical reliability and lifetime of printed Ag thin wires in flexible electronic devices.