Changes in both formaldehyde legislations and voluntary requirements (e.g. Germany RAL) are currently the driving factors behind research on alternatives to amino-based adhesives; moreover, consumer interest in healthy and sustainable products is increasing in bio-based adhesives. Sources of formaldehyde emissions in wood-based panels as well as different emission test methods have been discussed, and the main focus of this review is on the research conducted on sustainable bio-based adhesive systems for wood panels. Lignin, tannin, protein, and starch have been evaluated as both raw materials and adhesive alternatives to existing amino-based thermosetting adhesives. Adhesion improving modifications of these bio-based raw materials as well as the available and experimental crosslinkers have also been taken into account.

In recent years, there has been a growing interest in many parts of the world for more effective biomass utilization due to legislative and public interest in sustainable development. Whilst much of the effort has been on energy generation from biomass, there is considerable interest on biomass availability and utilization for other end uses. With about 1% of the world’s commercial forest areas, Sweden provides about 10% of the sawnwood, and pulp and paper that is traded on the global market. The Swedish agricultural sector also contributes to biomass availability, not only by production of sustainable food crops, but also by utilizing side streams and underutilized land for biomaterial purposes. To meet the challenges that climate change presents, there has to be a shift to sustainable biomass production and increased interest in promoting a circular bioeconomy. This review presents a systematic assessment on the availability of biomass and its utilization potential in Sweden. The review also focuses on biomass production and trade in the Swedish forest industry. In addition, the environmental impact of biomass utilization is discussed. Graphic

Understanding the properties of any particular biorefinery or pulping residue lignin is crucial when choosing the right lignin for the right end use. In this paper, three different residual lignin types [supercritical water hydrolysis lignin (SCWH), ammonium lignosulfonate (A-LS), and sodium lignosulfonate (S-LS)] were evaluated for their chemical structure, thermal properties and water vapor adsorption behavior. SCWH lignin was found to have a high amount of phenolic hydroxyl groups and the highest amount of β-O-4 linkages. Combined with a low ash content, it shows potential to be used for conversion into aromatic or platform chemicals. A-LS and S-LS had more aliphatic hydroxyl groups, aliphatic double bonds and C=O structures. All lignins had available C₃/C₅positions, which can increase reactivity towards adhesive precursors. The glass transition temperature (T_g) data indicated that the SCWH and S-LS lignin types can be suitable for production of carbon fibers. Lignosulfonates exhibited considerable higher water vapor adsorption as compared to the SCWH lignin. In conclusion, this study demonstrated that the SCWH differed greatly from the lignosulfonates in purity, chemical structure, thermal stability and water sorption behavior. SCWH lignin showed great potential as raw material for aromatic compounds, carbon fibers, adhesives or polymers. Lignosulfonates are less suited for conversion into chemicals or carbon fibers, but due to the high amount of aliphatic hydroxyl groups, they can potentially be modified or used as adhesives, dispersants, or reinforcement material in polymers. For most value-adding applications, energy-intensive purification of the lignosulfonates would be required.Graphic

Tightening formaldehyde emission limits and the need for more sustainable materials have boosted research towards alternatives to urea-formaldehyde adhesives for wood-based panels. Lignin residues from biorefineries consist of a growing raw material source but lack reactivity. Two crosslinkers were tested for ammonium lignosulfonate (ALS)—bio-based furfuryl alcohol (FOH) and synthetic polymeric 4,4′-diphenylmethane diisocyanate (pMDI). The addition of mimosa tannin to ALS before crosslinking was also evaluated. The derived ALS adhesives were used for gluing 2-layered veneer samples and particleboards. Differential Scanning Calorimetry showed a reduction of curing temperature and heat for the samples with crosslinkers. Light microscopy showed that the FOH crosslinked samples had thicker bondlines and higher penetration, which occurred mainly through vessels. Tensile shear strength values of 2-layered veneer samples glued with crosslinked ALS adhesives were at the same level as the melamine reinforced urea-formaldehyde (UmF) reference. For particleboards, the FOH crosslinked samples showed a significant decrease in mechanical properties (internal bond (IB), modulus of elasticity (MOE), modulus of rupture (MOR)) and thickness swelling. For pMDI crosslinked samples, these properties increased compared to the UmF. Although the FOH crosslinked ALS samples can be classified as non-added-formaldehyde adhesives, their emissions were higher than what can be expected to be sourced from the particles.

The growing demand for wood-based panels for buildings and furniture and the increasing worldwide concern for reducing the pressure on forest resources require alternatives to wood raw materials. The agricultural industry not only can provide raw materials from non-wood plants but also numerous residues and side streams. This review supplies an overview of the availability, chemical composition, and fiber characteristics of non-wood lignocellulosic materials and agricultural residues, i.e., grow care residues, harvest residues, and process residues, and their relevance for use in wood panel manufacturing. During the crop harvest, there are millions of tons of residues in the form of stalks, among other things. Usually, these are only available seasonally without using storage capacity. Process residues, on the other hand, can be taken from ongoing production and processed further. Fiber characteristics and chemical composition affect the panel properties. Alternatives to wood with long fibers and high cellulose content offer sufficient mechanical strength in different panel types. In general, the addition of wood substitutes up to approximately 30% provides panels with the required strength properties. However, other parameters must be considered, such as pressing temperature, adhesive type, press levels, and pretreatments of the raw material. The search for new raw materials for wood panels should focus on availability throughout the year, the corresponding chemical requirements and market competition. Panel type and production process can be adapted to different raw materials to fit niche products.