The paper presents the influence of the surface anodizing parameters of the aluminum alloy EN AW-5251 on the physicochemical properties of the oxide layers produced on it. Micrographs of the surface of the oxide layers were taken using a scanning electron microscope (SEM). The chemical composition of cross-sections from the oxide layers was studied using energy dispersive spectroscopy (EDS). The phase structure of the Al2O3 layers was determined by the pattern method using X-ray diffractometry (XRD). The nanomorphology of the oxide layers were analyzed based on microscopic photographs using the ImageJ 1.50i program. The energetic state of the layers was based on the surface-free energy (SFE), calculated from measurements of contact angles using the Owens-Wendt method. The highest surface-free energy value (49.12 mJ/m2) was recorded for the sample produced at 293 K, 3 A/dm2, in 60 min. The lowest surface-free energy value (31.36 mJ/m2) was recorded for the sample produced at 283 K, 1 A/dm2, in 20 min (the only hydrophobic layer). The highest average value nanopore area (2358.7 nm2) was recorded for the sample produced at 303 K, 4 A/dm2, in 45 min. The lowest average value nanopore area (183 nm2) was recorded for the sample produced at 313 K, 1 A/dm2, in 20 min.
Nanotechnology is currently a very promising field of materials science. One of the most recent directions of research in this field is the nanotechnology of the upper layers for applications in engineering kinematic systems. The paper presents the influence of the production parameters of Al2O3 oxide layers on an EN AW-5251 aluminum alloy substrate on the nanostructure, nanomorphology of these layers, and their energy condition. The energy level was determined on the basis of Surface-Free Energy (SFE), determined from wettability (contact) angle measurements using the Owens-Wendt method. Using systematic scanning, the geometric structure of the surface (SGS) was determined for the produced layers. By means of a scanning electron microscope (SEM), the surface morphology and structure, and the chemical composition of the layers (EDS) were analyzed. Computer analysis of the surface nanoporosity was performed by means of the ImageJ 1.50i program. It was noted in the investigations that the oxide layer production parameters induce changes in the surface free energy of the layers. Changes in the nanomorphology of the upper layers were also observed, depending on the anodizing parameters.
The article presents the influence of the anodic alumina coating nanostructure produced on aluminum alloy EN AW-5251 on the type of tribological wear process of the coating. Oxide coatings were produced electrochemically in a ternary electrolyte by the DC method. Analysis of the nanostructure of the coating was performed using ImageJ 1.50i software on micrographs taken with a scanning electron microscope (SEM). Scratch tests of the coatings were carried out using a Micron-Gamma microhardness tester. The scratch marks were subjected to surface geometric structure studies with a Form TalySurf 2 50i contact profiler. Based on the studies, it was found that changes in the manufacturing process conditions (current density, electrolyte temperature) affect changes in the coating thickness and changes in the anodic alumina coating nanostructure (quantity and diameter of nanofibers), which in turn has a significant impact on the type of tribological wear. An increase in the density of the anodizing current from 1 to 4 A/dm2 causes an increase in the diameter of the nanofibers from 75.99 ± 7.7 to 124.59 ± 6.53 nm while reducing amount of fibers from 6.6 ± 0.61 to 3.8 ± 0.48 on length 1 × 103 nm. This affects on a change in the type of tribological wear from grooving to micro-cutting.
The article presents the effect of anodizing parameters of the EN AW-5251 aluminum alloy on the thickness and roughness of Al2O3 layers as well as their wettability and tribological properties in a sliding combination with the T7W material. The input variables were the current density of 1, 2, 3 A/dm2 and the electrolyte temperature of 283, 293, 303 K. The tribological tests were performed on the T-17 tester in reciprocating motion, in conditions of technically dry friction. The tests were carried out on a 15 km road with a constant average slip speed of 0.2 m/s and a constant unit pressure of 1 MPa. The measurement of the wettability of the layers was performed using the sitting drop method, determining the contact angles on the basis of which the surface free energy was calculated. The profilographometric measurements were made. The analysis of the test results showed that the anodizing parameters significantly affect the thickness of the Al2O3 layers. The performed correlation analysis also showed a significant relationship between the roughness parameters and the wettability of the surface of the layers, which affects the ability to create and maintain a sliding film, which in turn translates into sliding resistance and wear of the T7W material. The analysis of friction and wear tests showed that the layer with hydrophobic properties produced at a current density of 1 A/dm2 in an electrolyte at a temperature of 283 K is the most favorable for sliding associations with T7W material.
This paper presents the influence of plasma electrolytic oxidation parameters (peak current density, process time, pulse frequency) on the tribological properties and surface wettability of the produced coatings. The process parameters were selected in accordance with Hartley’s research plan for three input variables with three variable values. Oxide coatings were made on the AZ31B magnesium alloy using a trapezoidal voltage waveform and a two-component alkaline electrolyte. The tribological properties of the coatings were determined as a result of tribological tests carried out on the T-17 tester in reciprocating motion. The tribological partner for the coatings was a PEEK/HPV pin. As a result of tribological tests, the friction coefficient µ, the mass wear of the pin and the average change in sample mass were determined. The tests showed changes in both the friction coefficient and pin wear. Before and after tribological tests, profilographometric measurements of the coatings were performed. The tests allowed for the determination of roughness parameters and the load–bearing curve of the sample surfaces. Surface wettability tests were carried out by determining the contact angles.
The article presents the dependence of the morphology as well as micromechanical and sclerometric properties of Al2O3 layers on the parameters of anodizing of aluminum alloys. The oxide layers were produced on the EN AW-5251 aluminum alloy by means of a direct current anodizing in a three-component electrolyte. The input variables (current density and electrolyte temperature) were selected based on the overall design of the experiment. The current density was 1, 2, 3 A/dm2, and the electrolyte temperature was 283, 293, 303 K. The surface morphology was examined using a scanning electron microscope (SEM), and then the microscopic images were analyzed using a graphics program. The micromechanical and sclerometric properties were examined by determining the HIT hardness and three critical loads: Lc1 (critical load at which the first damage of the tested layers occurred-Hertz tensile cracks inside the crack), Lc2 (critical load at which the first cohesive damage of the layers occurred) and Lc3 (load at which the layers were completely damaged). Sclerometric tests with the use of scratch tests were supplemented with pictures from a scanning microscope, showing the scratches. The produced layers are characterized by a hardness above 3 GPa and a porosity of 4.9–10.3%. Such a range of porosity of the produced layers allows their wide application, both for sliding associations with polymers and for their modification.