Archimedes screw turbines are considered a new technology in small- or microscale hydropower. Archimedes screw turbines are easy and practical to operate. However, their manufacturing presents some challenges owing to their screw-shaped design. Most of the previous works on Archimedes screw turbines focused on the turbines’ design, while limited studies were found on their manufacturing processes. In addition, no review work was found on the manufacturability of the Archimedes screw turbine. Hence, this work aims to address this gap by reviewing the various manufacturing methods of Archimedes screw turbines. Moreover, one of the objectives of the study is to assess the sustainable manufacturability of the Archimedes screw turbine. The results show that Archimedes screw turbines are mainly manufactured using conventional manufacturing methods for larger turbines and 3D printers for relatively smaller ones. Traditional methods of manufacturing entailed high skill proficiency, while 3D-printing methods for Archimedes screw turbines are still in their early developmental stages. Sustainable assessment studies have identified additive manufacturing as having a relatively lower environmental impact than conventional manufacturing on turbine blades. These trade-offs must be accounted for in the design and development of Archimedes screw turbines. Moreover, integrating sustainability assessment and the employment of Industry 4.0 enables the smart production and sustainable assessment of AST manufacturability.

Community-based off-grid polygeneration plants based on micro-hydropower are a practical solution to provide clean energy and other essential utilities for rural areas with access to suitable rivers. Such plants can deliver co-products such as purified water and ice for refrigeration, which can improve standards of living in such remote locations. Although polygeneration gives advantages with respect to system efficiency, the interdependencies of the integrated process units may come as a potential disadvantage, due to susceptibility to cascading failures when one of the system components is partially or completely inoperable. In the case of a micro-hydropower-based polygeneration plant, a drought may reduce electricity output, which can, in turn, reduce the level of utilities available for use by the community. The study proposes a fuzzy mixed-integer linear programming model for the optimal operational adjustment of an off-grid micro-hydropower-based polygeneration plant seeking to maximize the satisfaction levels of the community utility demands, which are represented as fuzzy constraints. Three case studies are considered to demonstrate the developed model. The use of a diesel generator for back-up power is considered as an option to mitigate inoperability during extreme drought conditions.

Micro hydro power is a renewable source of energy and is commonly utilized for remote communities for electricity generation. The sustainability of a micro hydro system can be evaluated based on initial capital cost and the overall power output. The ratio of the capital cost and the overall power output is the unit-cost. In this paper, site specific characteristics specifically canal length and penstock slope are analysed to determine its effect in the unit-cost for micro hydro power plants. Calculations were conducted to quantify the total head loss that results from varying canal length and penstock slope. Capital cost is then evaluated using a disaggregated method based on literature. The results show that the canal length and penstock slope will give a significant effect on the micro hydro unit cost. Aside from the common micro hydro parameters of head and flowrate, the site-specific characteristic can also influence the sustainability of the system. It is therefore necessary to include the site-specific characteristics in the assessment of micro hydro systems.