Thermal design and the choice of turbulence models are crucial for motors. In this project, the geometrical model of the vertical shielding induction motor for a small nuclear main pump was established by SolidWorks software and the finite volume method was adopted to investigate the temperature of the motor, especially the temperatures of bearings lubricated water. To make the numerical simulation of flow and heat transfer in the rotating clearance of the shielding induction motor more accurate, the effects of four types of different two equation turbulence models on the temperature field of the shielding induction motor were studied. The results showed that different choices of turbulence models had little effect on the temperature of the winding insulation but influenced the temperature of the lower guide bearing lubricating water and the secondary cooling water outlet. The SST k-ω model showed the lowest relative error result of the temperature of the winding insulation and the bearing lubricating water in the primary loop system of the shielding induction motor. The temperature of the clearance water, the spiral tube water and the spiral groove water increased approximately linearly along the axial direction.
The thermal behavior of a canned motor also depends on the losses and the cooling capability, and these losses cause an increase in the temperature of the stator winding. This paper focuses on the modeling and simulation of the thermal fields of the large canned induction motor by different calculation methods of water friction loss. The values of water friction losses are set as heat sources in the corresponding clearance of water at different positions along the duct and are calculated by the analytical method, loss separation test method, and by assuming the values that may be larger than the experimental results and at zero. Based on Finite volume method (FVM), 3D turbulent flow and heat transfer equations of the canned motor are solve numerically to obtain the temperature distributions of different parts of the motor. The analysis results of water friction loss are compared with the measurements, obtained from the total losses using the loss separation method. The results show that the magnitude of water friction loss within various parts of the motor does not affect the position of peak temperature and the tendency of the temperature distribution of windings. This paper is highly significant for the design of cooling structures of electrical machines.
Due to the existence of a Dean vortex in a U-tube, the flow and heat transfer process of supercritical methane is complex, and its thermophysical property are greatly influenced by different factors. Based on computational fluid dynamics theory, the numerical simulation of the turbulent flow and heat transfer characteristics of supercritical methane in a U-tube with an inner diameter of 10 mm and a radius of curvature of 27 mm carried out by using the finite volume method. On the basis of verifying the reliability of the model, the influences of inlet mass flux (G), heat flux on the tube wall boundary (q), pressure on the outlet (P), and gravity acceleration factors (g) on heat transfer characteristics were analyzed. The calculation results show that the sensitivity of the effects of G, q, P, and g on the heat transfer coefficient is, from large to small, in the order of P, G, g, and q. Compared with a horizontal straight tube, a U-tube can significantly improve heat transfer in the elbow part, but the presence of the elbow reduces heat transfer in the subsequent straight pipe section. The research in this paper has significance as a reference for the construction of the LNG gasification process.
Coal-fired industrial boilers should operate across a wide range of loads and with a higher reduction of pollutant emission in China. In order to achieve these tasks, a physical model including two swirling burners on the front wall and boiler furnace was established for a 35 t/h pulverized coal-fired boiler. Based on Computational Fluid Dynamics (CFD) theory and the commercial software ANSYS Fluent, mathematical modeling was used to simulate the flow and combustion processes under 75% and 60% load operating conditions. The combustion characteristics in the furnace were obtained. The flue gas temperature simulation results were in good agreement with experimental data. The simulation results showed that there was a critical distance L along the direction of the furnace depth (x) and Hc along the direction of the furnace height (y) on the burner axis. When x < L, the concentration of NO decreased sharply as the height increased. When y < Hc, the NO concentration decreased sharply with an increase in the y coordinate, while increasing dramatically with an area-weighted average gas temperature increase in the swirl combustion zone. This study provides a basis for optimizing the operation of nitrogen-reducing combustion and the improvement of burner structures.
In order to provide a theoretical basis for the thermal design of the neutron production target, flow and heat transfer characteristics are studied by using numerical simulations and experiments. A rectangular mini-channel experimental model consistent with the geometric shape of the heat dissipation structure of neutron production target was established, in which the aspect ratio and gap thickness of the test channel were 53.8:1 and 1.3 mm, respectively. The experimental results indicate that the critical Re of the mini-channel is between 3500 and 4000, and when Re reaches 21,000, Nu can reach 160. The simulation results are in good agreement with the experimental data, and the numerical simulation method can be used for the variable structure optimization design of the target in the later stage. The relationship between the flow pressure drop of the target mini-channel and the aspect ratio and Re is obtained by numerical simulation. The maximum deviation between the correlation and the experimental value is 6%.
Pipe height in cylindrical neutron moderator is an important factor to flow pattern, temperature distribution and even the neutron characters. In this paper, the steady-state thermal analysis of cold neutron moderator is carrying out with different heights, conjugated heat transfer method and one-way coupled with a neutron transfer software. The different pipe heights, which is the jet-to-surface distances (H/D = 0.5~6), were compared using a 2D moderator model. The results show that vortex size and velocity gradient from container wall to vortex center vary with H/D, the center of recirculation zone nearly remain constant, and heat transfer effect is weakened on the target bottom surface. With H/D increasing, the velocity at bottom target surface is progressively decreased, and cooling effect is poor, leading to the rise in temperature. The optimal range cooling performance is (H/D) = 0.5~1 at Re = 1.7 × 105, and the enhancement of beam power further strengthens the thermal deposition difference between container and liquid hydrogen. The results can be applied to moderator component design and optimization in the future spallation neutron source.