ZnO nanoparticles (NPs) are prone to dissolution, and uncertainty remains whether biological/cellular responses to ZnO NPs are solely due to the release of Zn²⁺ or whether the NPs themselves have additional toxic effects. We address this by establishing ZnO NP solubility in dispersion media (Dulbecco’s modified Eagle’s medium, DMEM) held under conditions identical to those employed for cell culture (37 °C, 5% CO₂, and pH 7.68) and by systematic comparison of cell–NP interaction for three different ZnO NP preparations. For NPs at concentrations up to 5.5 μg ZnO/mL, dissolution is complete (with the majority of the soluble zinc complexed to dissolved ligands in the medium), taking ca. 1 h for uncoated and ca. 6 h for polymer coated ones. Above 5.5 μg/mL, the results are consistent with the formation of zinc carbonate, keeping the solubilized zinc fixed to 67 μM of which only 0.45 μM is as free Zn²⁺, i.e., not complexed to dissolved ligands. At these relatively high concentrations, NPs with an aliphatic polyether-coating show slower dissolution (i.e., slower free Zn²⁺ release) and reprecipitation kinetics compared to those of uncoated NPs, requiring more than 48 h to reach thermodynamic equilibrium. Cytotoxicity (MTT) and DNA damage (Comet) assay dose–response curves for three epithelial cell lines suggest that dissolution and reprecipitation dominate for uncoated ZnO NPs. Transmission electron microscopy combined with the monitoring of intracellular Zn²⁺ concentrations and ZnO–NP interactions with model lipid membranes indicate that an aliphatic polyether coat on ZnO NPs increases cellular uptake, enhancing toxicity by enabling intracellular dissolution and release of Zn²⁺. Similarly, we demonstrate that needle-like NP morphologies enhance toxicity by apparently frustrating cellular uptake. To limit toxicity, ZnO NPs with nonacicular morphologies and coatings that only weakly interact with cellular membranes are recommended.

Carbon nanofibers (CNFs) were directly synthesized on Portland cement particles by chemical vapor deposition. The so-produced cements contained between 2.51–2.71 wt% of CNFs; depending on the production batch. Several mortar mixes containing between 0 and 10 wt% of the modified cement were produced and the electrical properties at various ages and the load sensing capabilities determined. The percolation threshold related to the electrical conductivity was detected and corresponded to the amount of the present CNFs, 0.271, 0.189, 0.135 and 0.108 wt%. The observed threshold depended on the degree of hydration of the Portland cement. The studied mortars showed a strong piezoresistive response to the applied compressive load reaching a 17% change of the electrical resistivity at an applied load of 3.5 MPa and 90% at 26 MPa. This initial study showed that the studied material is potentially suitable for future development of novel fully integrated monitoring systems for concrete structures.

Mortar beams incorporating carbon nanofibers (CNFs), which were synthesized in situ on Portland cement particles, were used to produce nanomodified Portland cement sensors (SmartCem sensors). SmartCem sensors exhibited an electrical response comparable to a thermistor with a temperature coefficient of resistivity of − 0.0152/ °C. The highest temperature sensing was obtained for the SmartCem sensor, which contained ~ 0.271 wt.% of CNFs. The calculated temperature sensitivity was approximately 11.76% higher in comparison with the mortar beam containing only unmodified Portland cement. SmartCem sensors were used to monitor the cement hydration in large-scale self-compacting concrete beams. The measurements were conducted after casting for 7 days. Additionally, commercially available thermocouple and humidity sensors were used as references. The results showed that changes in electrical resistivity measured by the SmartCem sensor were well aligned with the ongoing hydration processes.

This article employed the fused deposition modelling (FDM) method and gas-pressure infiltration to manufacture alumina/AlSi12 composites. Porous ceramic skeletons were prepared by FDM 3D printing of two different alumina powder-filed filaments. The organic component was removed using a combination of solvent and heat debinding, and the materials were then sintered at 1500 °C to complete the process. Thermogravimetric tests and DTA analysis were performed to develop an appropriate degradation and sintering program. Manufactured skeletons were subjected to microstructure analysis, porosity analysis, and bending test. The sintering process produced porous alumina ceramic samples with no residual carbon content. Open porosity could occur due to the binder’s degradation. Liquid metal was infiltrated into the ceramic, efficiently filling any open pores and forming a three-dimensional network of the aluminium phase. The microstructure and characteristics of the fabricated materials were investigated using high-resolution scanning electron microscopy, computer tomography, hardness testing, and bending strength testing. The developed composite materials are characterized by the required structure—low porosity and homogenous distribution of the reinforcing phase, better mechanical properties than their matrix and more than twice as high hardness. Hence, the developed innovative technology of their manufacturing can be used in practice.

The use of parts containing internal channels fabricated by laser powder bed fusion (LPBF) in maraging steel is gaining attention within industry, due to the promising application of the material in molds and forming tools. However, LPBF processing has issues when it comes to unsupported channels, leading to defects that can result in a limited performance and shortened component life. The present study aims to provide a detailed evaluation of the metallurgical effects arising from the LPBF printing of channels made of maraging 300 steel. The results show that channel distortion occurs due to the lack of support, associated with increased roughness at the top part of the channel profile caused by partial melting and loosening of the powder. Statistical analyses showed that distortion is significantly affected by channel length. A high level of porosity derived from a lack of fusion was observed in the region above the channel and was attributed to layer irregularities caused by the absence of support, with a predominance of large and irregular pores. Residual stresses, always of a tensile nature, present a behavior opposed to that of distortion, increasing with increases in length, meaning that higher levels of distortion lead to an enhanced effect of stress accommodation/relief, with porosity having a similar effect. All these phenomena, however, did not seem to affect crystallographic orientation, with a nearly random texture in all cases, most likely due to the energy input used and to an optimized laser scanning strategy. These findings are vital to increase the amount of attention paid towards the design of internal channels, especially with those with the purpose of coolant circulation, since distortions and poor surface finishing can reduce cooling efficiency due to a defective fluid flow, while porosity can have the same effect by hindering heat transfer. Residual stress, in its turn, can decrease the life of the component by facilitating cracking and wear.

Silica nanoparticles were applied as the carrier of chloramphenicol (2,2-dichloro-N-[(1R,2R)-1,3-dihydroxy-1-(4-nitrophenyl)propan-2-yl]acetamide), and were loaded in a 1% carbopol-based gel (poly(acrylic acid)), which allowed obtainment of an upgraded drug form. The samples of silica materials were obtained by means of modified Stöber synthesis, and their morphological properties were analyzed using Fourier transform infrared spectroscopy (FTIR), Brunauer–Emmett–Teller (BET) method, elemental analysis (EA), thermogravimetric analysis (TGA), analysis of the specific surface properties, X-ray diffraction study (XRD), scanning electron microscope (SEM), and dynamic light scattering (DLS) methods, which permitted the selection of the drug carrier. The two obtained silica carriers were coated with chloramphenicol and loaded into 1% carbopol gel. The release studies were then performed. The release results were evaluated using mathematical models as well as model-independent analysis. It was found that the modification of the synthesis of the silica by the sol-gel method to form a product coated with chloramphenicol and further grinding of the silica material influenced the release of the active substance, thus allowing the modification of its pharmaceutical availability. The change in the parameters of silica synthesis influenced the structure and morphological properties of the obtained silica carrier. The grinding process determined the way of adsorption of the active substance on its surface. The studies showed that the proper choice of silica carrier has a considerable effect on the release profile of the prepared hydrogel formulations.