The performance of six grain storage technologies for the control of insect pests in maize was evaluated over a 36-week (9-month) storage period. The six technologies used were: two ZeroFly® hermetic bag brands (laminated and non-laminated); Purdue Improved Crop Storage (PICS) bag; non-hermetic ZeroFly® bag; woven polypropylene (PP) bag containing maize grain treated with Actellic Gold® Dust (pirimiphos-methyl 1.6% + thiamethoxam 0.3%) and woven PP bag containing untreated grain. Each bag was filled with 50 kg maize grain and four replicates of each were set up. With the exception of the non-hermetic ZeroFly® bag, 50 live adults of the larger grain borer Prostephanus truncatus and of the maize weevil Sitophilus zeamais, were introduced into all the bags. Insects were not introduced into the non-hermetic ZeroFly® bag to assess its effectiveness in repelling infestation from outside. Parameters recorded were gas composition (oxygen and carbon dioxide) levels inside the bags; weight of flour generated by insect feeding activities; grain moisture level; live adult insect counts; grain damage and weight loss; grain germination rate and aflatoxin level. At termination, the plastic liners of the hermetic bags were examined for perforations. Results show that oxygen depletion and carbon dioxide evolution were faster in ZeroFly® hermetic compared to PICS bags. Throughout the 36-week storage trial, grain damage remained below 4% and weight loss below 3% in all the treatments except in the untreated PP bags in which it increased to 81.1 and 25.5%, respectively. The hermetic PICS, ZeroFly® and Actellic Gold dust-treated PP bags maintained grain germination at 60%, which was lower than the initial 90%, while in untreated control, it reduced to 4.7%. The mean aflatoxin levels fluctuated between 0.39 and 3.56 parts per billion (ppb) during 24 weeks of storage in all the technologies tested, which is below the acceptable maximum level of 10 ppb in maize. Based on the evaluation results, it can be concluded that hermetic PICS and ZeroFly® bags and woven PP bag with Actellic Gold dust-treated grain effectively protected stored maize grain from insect attack and weight losses. Appropriate strategies and mechanisms for the effective and efficient adoption of hermetic storage bag technology at scale would contribute towards global food security.

Hermetic technologies are being promoted in Africa as safer and more effective methods of grain storage on smallholder farms. However, farmers and policy makers lack knowledge of their efficacy in controlling major stored grain pests. An on-station study was conducted to evaluate the triple layer Purdue Improved Crop Storage (PICS) airtight bags against two major storage insect pests. Two sets each of PICS, jute and polypropylene bags were filled with 50 kg maize grain per bag. Each set was replicated four times. One set of PICS bags was each infested with 50 insects each of the larger grain borer P. truncatus and the maize weevil S. zeamais; while the other set was not. One set of jute and polypropylene woven bags was treated with a cocktail of 1.6% Pirimiphos methyl and 0.3% Permethrin, serving as positive controls; while the remaining sets with untreated maize grain formed negative controls. Gas analysis in the PICS bags followed the expected trend with oxygen levels falling sharply below 10% and carbon dioxide increasing to almost 10% after 12 weeks hence resulting in insect death. After 16 weeks, increase in oxygen levels may be attributed to perforation of the bags from outside by the P. truncatus. Results showed that PICS bags were significantly (P < 0.05) superior to treated and untreated controls of polypropylene and jute bags in suppressing insect development, maize grain damage and weight loss during storage. Weight loss in polypropylene and jute bags reached 40% and 41%, respectively, at 24 weeks after storage compared to PICS (2.4–2.9%). These results demonstrate that PICS bags can be used to store maize against P. truncatus and S. zeamais attack.