A thermal fatigue life prediction model of microelectronic chips based on thermal fatigue tests and solder/substrate interfacial singularity analysis from finite element method (FEM) analysis is established in this paper. To save the calculation of interfacial singular parameters of new chips for life prediction, and improve the accuracy of prediction results in actual applications, a hybrid genetic algorithm–artificial neural network (GA–ANN) strategy is utilized. The proposed algorithm combines the local searching ability of the gradient-based back propagation (BP) strategy with the global searching ability of a genetic algorithm. A series of combinations of the dimensions and thermal mechanical properties of the solder and the corresponding singularity parameters at the failure interface are used to train the proposed GA-BP network. The results of the network, together with the established life prediction model, are used to predict the thermal fatigue lives of new chips. The comparison between the network results and thermal fatigue lives recorded in experiments shows that the GA-BP strategy is a successful prediction technique.

Natural gas hydrate reservoir has been identified as a new alternative energy resource which has characteristics of weak cementation, low reservoir strength and shallow overburden depth. Thus, the stability of subsea equipment and formation can be affected during the drilling process. To quantitatively assess the vertical displacement of the formation induced by hydrate decomposition and clearly identify the influence laws of various factors on wellhead stability, this study established a fully coupled thermo-hydro-mechanical-chemical (THMC) model by using ABAQUS software. The important factor that affects the wellhead stability is the decomposition range of hydrates. Based on this, the orthogonal experimental design method was utilized to analyze the influence laws of some factors on wellhead stability, including the thickness of hydrate formation, initial hydrate saturation, overburden depth of hydrate sediment, and mudline temperature. The results revealed that the decomposition of hydrate weakens the mechanical properties of the hydrate formation, thus leading to the compression of the hydrate formation, further causing the wellhead subsidence. When the duration of drilling operations was 24 h and no decomposition of natural gas hydrate occurs, the wellhead subsidence is recorded at 0.053 m, this value increases with an increase in drilling fluid temperature. The factors were listed in descending order as following, according to their significance of influences on wellhead stability: the thickness of hydrate formation, initial hydrate saturation, overburden depth of hydrate sediment, and mudline temperature. Among the above factors, statistical significance of the mudline temperature was less than 15% confidence level, suggesting that the effect of mudline temperature on wellhead stability is negligible. These findings not only confirm the influence of hydrate decomposition on wellhead stability, but also suggest important implications for the drilling of hydrate-bearing formation.