A complete surveillance strategy for wind turbines requires both the condition monitoring (CM) of their mechanical components and the structural health monitoring (SHM) of their load-bearing structural elements (foundations, tower, and blades). Therefore, it spans both the civil and mechanical engineering fields. Several traditional and advanced non-destructive techniques (NDTs) have been proposed for both areas of application throughout the last years. These include visual inspection (VI), acoustic emissions (AEs), ultrasonic testing (UT), infrared thermography (IRT), radiographic testing (RT), electromagnetic testing (ET), oil monitoring, and many other methods. These NDTs can be performed by human personnel, robots, or unmanned aerial vehicles (UAVs); they can also be applied both for isolated wind turbines or systematically for whole onshore or offshore wind farms. These non-destructive approaches have been extensively reviewed here; more than 300 scientific articles, technical reports, and other documents are included in this review, encompassing all the main aspects of these survey strategies. Particular attention was dedicated to the latest developments in the last two decades (2000–2021). Highly influential research works, which received major attention from the scientific community, are highlighted and commented upon. Furthermore, for each strategy, a selection of relevant applications is reported by way of example, including newer and less developed strategies as well.

Signal Processing is, arguably, the fundamental enabling technology for vibration-based Structural Health Monitoring (SHM), which includes damage detection and more advanced tasks. However, the investigation of real-life vibration measurements is quite compelling. For a better understanding of its dynamic behaviour, a multi-degree-of-freedom system should be efficiently decomposed into its independent components. However, the target structure may be affected by (damage-related or not) nonlinearities, which appear as noise-like distortions in its vibrational response. This response can be nonstationary as well and thus requires a time-frequency analysis. Adaptive mode decomposition methods are the most apt strategy under these circumstances. Here, a shortlist of three well-established algorithms has been selected for an in-depth analysis. These signal decomposition approaches—namely, the Empirical Mode Decomposition (EMD), the Hilbert Vibration Decomposition (HVD), and the Variational Mode Decomposition (VMD)—are deemed to be the most representative ones because of their extensive use and favourable reception from the research community. The main aspects and properties of these data-adaptive methods, as well as their advantages, limitations, and drawbacks, are discussed and compared. Then, the potentialities of the three algorithms are assessed firstly on a numerical case study and then on a well-known experimental benchmark, including nonlinear cases and nonstationary signals.

Different mechanical properties characterise the materials of 3D printed components, depending on the specific additive manufacturing (AM) process, its parameters, and the post-treatment adopted. Specifically, stereolithography (SLA) uses a photopolymerisation technique that creates solid components through selective solidification. In this study, 72 specimens were 3D printed using 12 commercial-grade methacrylate resins and tested under uniaxial tensile loads. The resin specimens were evaluated before and after curing. The recommended cure temperature and time were followed for all materials. The stress-strain curves measured during the testing campaign were evaluated in terms of maximum tensile strength, Young’s modulus, ductility, resilience, and toughness. The results reveal that the curing process increases the material stiffness and resistance to tensile loads. However, it was found that the curing process generally reduces the plasticity of the resins, causing a more or less marked brittle behaviour. This represents a potential limitation to the use of SLA 3D printing for structural elements which require some plasticity to avoid dangerous sudden failures.

Optical measurements from high‐speed, high‐definition video recordings can be used to define the full‐field dynamics of a structure. By comparing the dynamic responses resulting from both damaged and undamaged elements, structural health monitoring can be carried out, similarly as with mounted transducers. Unlike the physical sensors, which provide point‐wise measurements and a limited number of output channels, high‐quality video recording allows very spatially dense information. Moreover, video acquisition is a noncontact technique. This guarantees that any anomaly in the dynamic behaviour can be more easily correlated to damage and not to added mass or stiffness due to the installed sensors.However, in real‐life scenarios, the vibrations due to environmental input are often so small that they are indistinguishable from measurement noise if conventional image‐based techniques are applied. In order to improve the signal‐to‐noise ratio in low‐amplitude measurements, phase‐based motion magnification has been recently proposed.This study intends to show that model‐based structural health monitoring can be performed on modal data and time histories processed with phase‐based motion magnification, whereas unamplified vibrations would be too small for being successfully exploited. All the experiments were performed on a multidamaged box beam with different damage sizes and angles.

For economic and environmental reasons, the use of renewable energy sources is a key aspect of the ongoing transition to a sustainable industrialised society. Wind energy represents a major player among these natural, carbon-neutral sources. Nevertheless, wind turbines are often subject to mechanical faults, especially due to ageing. To alleviate Operation and Maintenance costs, Vibration-Based Inspection and Condition Monitoring have been proposed in recent times. This research proposes Instantaneous Spectral Entropy and Continuous Wavelet Transform for anomaly detection and fault diagnosis, departing from gearbox vibration time histories. The approach is validated on experimental data recorded from a turbine suffering bearing failure and total gearbox replacement. From a computational point of view, the proposed algorithm was found to be efficient and therefore even potentially applicable for real-time monitoring.