This paper deals with the dynamic response of pump-turbine impellers. A pump-turbine impeller is a complex structure attached to a rotor and rotating inside a casing full of water with very small clearances between the rotating and the stationary parts. The dynamic response of this type of structures is very complex and it is very much affected by the connection to the rotor as well as by the added mass and boundary conditions. As a consequence its calculation presents several uncertainties.; First, the dynamic response of pump-turbine impellers is introduced. Second an experimental investigation in a real impeller attached to the rotor and inside the machine was carried out. For this investigation, the impeller of an existing pump-turbine unit with an installed power of 110 MW and a diameter of 2.87 m was studied. For a better analysis of the experimental results a numerical model using FEM was also built-up. Frequencies and mode-shapes were identified numerically and experimentally and the characteristics of the structural response analyzed.; To determine the influence of the rotor and supporting structures on the impeller response the results were compared with the ones obtained with the same impeller but suspended (non-connected to the rotor). Experimental and numerical simulation were also used for this case. The changes in the dynamic response due to the rotor connection were determined.; Finally the results obtained are compared with the results from other pump-turbine impellers of different designs and general conclusions about the dynamics of this type of structures are given. (C) 2015 Elsevier Ltd. All rights reserved.Postprint (author's final draft
1 March 2014 in IOP Conference Series: Earth and Environmental Science
In recent years, large-capacity, high-head pump–turbine units have been developed for pumped storage power plants to effectively utilise water energy and store large amounts of electricity. Compared with the traditional Francis turbine unit, the radial distance between the trailing edge of the guide vanes and the leading edge of runner blades of high-head pump–turbine unit is smaller, so the rotor–stator interaction and the corresponding pressure fluctuations in the vaneless space of pumped storage units are more intense. The pressure fluctuations with high amplitudes and high frequencies induced by rotor–stator interaction (RSI) become the main hydraulic excitation source for the structures of the unit and may cause violent vibration and fatigue damage to structural components, and seriously affect the safe operation of the units. In this paper, the RSI of a high-head pump–turbine in turbine mode of operation is studied in detail by means of site measurement and full three-dimensional unsteady simulations. The results of RSI-induced pressure fluctuations in turbine mode are analysed experimentally and numerically. The accuracy of the numerical calculations is verified by comparing with the measured results, and the variation law of RSI is deeply analysed. The results show that the pressure fluctuations in the vaneless space are affected by the wake of the guide vane, the rotating excitation of the runner, the low-frequency excitation of the draft tube, and the asymmetric characteristics of the incoming flow of the spiral case, and shows significant differences in spatial position. The findings of the investigation are an important and valuable reference for the design and safe operation of the pumped storage power station. It is recommended to design the runner with inclined inlets to reduce the amplitudes of RSI-induced pressure fluctuations and to avoid operating the pump–turbine units under partial load for long periods of time to reduce the risk of pressure fluctuation induced severe vibration on the structures.