Prescriptive Maintenance (PsM) transforms industrial asset management by enabling autonomous decisions through simultaneous failure anticipation and optimal maintenance recommendations. Yet, despite increasing research interest, the conceptual clarity, technological maturity, and practical deployment of PsM remains fragmented. Here, we conduct a comprehensive and application-oriented Systematic Literature Review of studies published between 2013–2024. We identify key enablers—artificial intelligence and machine learning, horizontal and vertical integration, and deep reinforcement learning—that map the functional space of PsM across industrial sectors. The results from our multivariate meta-synthesis uncover three main thematic research clusters, ranging from decision-automation of technical (multi)component-level systems to strategic and organisational-support strategies. Notably, while predictive models are widely adopted, the translation of these capabilities to PsM remains limited. Primary reasons include semantic interoperability, real-time optimisation, and deployment scalability. As a response, a structured research agenda is proposed to emphasise hybrid architectures, context-aware prescription mechanisms, and alignment with Industry 5.0 principles of human-centricity, resilience, and sustainability. The review establishes a critical foundation for future advances in intelligent, explainable, and action-oriented maintenance systems.
In this multidisciplinary research, an LCA/LCC model is developed for assessing the costs, energy consumption, and greenhouse gas (GHG) emissions during the pump unit lifecycles in drinking water distribution systems (WDS). The presented methodology includes the pump, motor, and variable frequency drive monitoring as a system (pump unit), through their life-cycle stages: the manufacturing stage, the exploitation stage, and the disposal stage at the end of their life-cycle. The developed model also analyses other processes such as the maintenance, testing, and reconstruction of the pump unit. Demonstration of the presented methodology was performed using the pump unit of an operating WDS system in different scenarios, in order to illustrate the proper application of this model. The obtained results show that the application of pump units is justified in terms of energy consumption. The results also show that 93%–94% of the consumed energy and the LCC costs are related to the pump operating costs, while the rest are related to auxiliary operations. The findings show that various countries can have considerably different prices of electrical energy and different GHG emissions that depend on the source of electric energy. The implemented model incorporates some of the symmetries that are commonly found in the mathematical models of water distribution systems. Finally, the results of pump unit exploitation within the WDS have been used to show the impact of such plants on different levels of energy consumption, GHG emissions, and LCC production.
On average, approximately 22 thousand tons of new lubrication oil were marketed annually in Serbia in the period 2015–2019. Less than 20% of the waste lubrication oil (WLO) generated was treated, whereas the remainder was mostly uncollected or improperly disposed of. The purpose of this study is to examine different WLO management scenarios that could be implemented in Serbia in the future and to quantify their potential environmental benefits. Different WLO treatment processes (namely the re-refining of used oil for base oil recovery, the use of WLO as a substitute to fossil fuels in cement kilns, and the combustion of WLO in waste incinerators with energy recovery) were evaluated using the life cycle assessment (LCA) and ReCiPe 2016 impact assessment methods. The LCA results obtained indicate that no single WLO treatment process consistently exerts diminished environmental impacts according to all the impact categories considered. From a human health perspective, the incineration of WLO in waste incinerators was found more favourable than the other treatment processes considered, whereas the combustion in cement kilns was the most favourable approach with regard to ecosystem protection. In terms of fossil fuel savings, re-refining technologies performed slightly better than the other processes considered. This can be accounted for by significant amounts of marketable co-products generated in the re-refining process, which can be used as a substitute to fossil-based primary products. Furthermore, a total of four possible WLO management scenarios were developed on the basis of the annual quantities of untreated WLO and a mix of treatment options. The results obtained indicate that up to 22,100 t CO2 equivalent and 34,300 t oil equivalent could be saved annually in Serbia provided the most favourable WLO management scenario is considered.
10 August 2018 in IOP Conference Series: Materials Science and Engineering