The extended immersion of ships in seawater frequently results in biofouling, a condition characterized by the accumulation of marine organisms such as barnacles and algae. To combat this issue, the application of anti-fouling coatings to the hull surfaces of vessels has emerged as one of the most effective strategies. In response to the increasing global emphasis on environmental sustainability, there is a growing demand for anti-fouling coatings that not only demonstrate superior anti-fouling efficacy but also adhere to stringent environmental standards. The traditional use of organotin-based self-polishing anti-fouling coatings, known for their high toxicity, has been prohibited due to environmental concerns. Consequently, there is a progressive shift toward the development and application of environmentally friendly anti-fouling coatings. This paper reviews the toxicity and application limitations associated with conventional anti-fouling coatings. It provides a comprehensive overview of recent advancements in the field, including the development of novel self-polishing anti-fouling coatings, low surface energy coatings, biomimetic coatings, and nanostructured coatings, each leveraging distinct anti-fouling mechanisms. The paper evaluates the composition and performance of these emerging coatings and identifies key technical challenges that remain unresolved. It also proposes a multi-faceted approach to addressing these challenges, suggesting potential solutions for enhancing the effectiveness and environmental compatibility of anti-fouling technologies. The paper forecasts future research directions and development trajectories for marine anti-fouling coatings, emphasizing the need for continued innovation to achieve both environmental sustainability and superior anti-fouling performance.

The process of TiB whiskers (TiBw) squeezed out and the growth of sticking out TiBw were investigated in TiBw/Ti-6Al-4V composites via adding 5 vol% TiB₂ powders. TiB₂ distributed along the surface of Ti-6Al-4V powders by low energy milling, resulted in the enrichment region of B and Ti elements. During sintering, TiBw nucleated and grew along the [010] direction with the diffusion of B and Ti atoms in the enrichment region. Due to larger thermal expansion ratio of TiBw, the TiBw were squeezed out from the Ti matrix, and the sticking out TiBw grew gradually with the diffusion of B and Ti atoms from the enrichment region. Because of the high interfacial strength between TiBw and Ti matrix, the matrix adhered to TiBw, and hindered the squeezing out of TiBw. Eventually, the cone TiBw stuck out the Ti matrix, and the other end of TiBw pinned in Ti matrix. Moreover, the diameter of TiBw near surface between TiB₂ and Ti matrix was larger than other areas, resulting from the high concentration of B and Ti atoms. The solubilized B atoms near TiBw were absorbed by TiBw, which was considered as the other B source of TiBw.

In situ synthesized TiB whiskers (TiBw) reinforced Ti-15Mo-3Al-2.7Nb-0.2Si alloys were successfully manufactured by pre-sintering and canned hot extrusion via adding TiB₂ powders. During pre-sintering, most TiB₂ were reacted with Ti atoms to produce TiB. During extrusion, the continuous dynamic recrystallization (CDRX) of β grains was promoted with the rotation of TiBw, and CDRXed grains were strongly inhibited by TiBw with hindering dislocation motion. Eventually, the grain sizes of composites decreased obviously. Furthermore, the stress transmitted from the matrix to TiBw for strengthening in a tensile test, besides grain refinement. Meanwhile, the fractured TiBw and microcracks around them contributed to fracturing.

Graphene nanoplates (GNPs)/TA15 composites were fabricated by pre-sintering and hot extrusion. During a room temperature tensile test, the dislocation was generated in grains. With increasing strain, the dislocation piled up along the interface between GNPs and Ti matrix, leading to stress concentration and microcracks. Then, the microcracks extended to GNPs or along the interface. The GNPs cracked under the shear force and the GNPs pulled out along with the crack propagation along the interface. This work provides a new sight in the room temperature tensile fracture behaviors.

During the initial extrusion stage of the as-sintered GNPs/TA15 composite, dislocations accumulated along the GNPs and grain boundaries, leading to the formation of a subgrain structure. As extrusion progressed, these subgrains underwent rotation and transformed into finer grains through dynamic recrystallization. This process resulted in significant grain refinement, with the average grain size decreasing from 3.04 μm to 1.30 μm. Concurrently, the Ti matrix adjacent to the GNPs initially flowed towards the GNPs and subsequently elongated along the extrusion direction (ED). Furthermore, the deformed α grains experienced slip along the {10$\overline{1}$0}⟨11$\overline{2}$0⟩ system, giving rise to the development of [10$\overline{1}$1]//ED and [20$\overline{2}$1]//ED α textures. This study elucidates the influence of GNPs on the microstructural evolution, particularly in terms of grain refinement and the formation of α textures, as a function of increasing extrusion ratios.

Laser micro-drilling was applied to Fe substrates to enhance the interfacial properties of carbon fiber-reinforced polymer/iron laminates. This architecture is referred to as a resin-interlocked Fe-CFRP hybrid composite. Inspired by human hair follicles’ exceptional adhesion and filling efficiency, novel biomimetic frustum-integrated cylindrical cavities were engineered for Fe surface modification. Experimental results demonstrate that laser-processed surfaces with varied hole geometries (conical, conical frustum, cylindrical, and frustum-integrated cylindrical cavities) exhibit significantly improved interfacial performance compared to untreated Fe controls. Specifically, RI-Fe/CFRP specimens containing frustum-integrated cylindrical cavities achieved the highest shear strength, with a 44.8% increase over non-drilled counterparts. Subsequent molecular dynamics simulations confirmed the critical role of the cavity geometry, demonstrating that the frustum-integrated cylindrical cavity elevates the Fe–Diglycidyl ether of bisphenol-A interfacial energy and van der Waals interactions by 45.44% and 50.66%, respectively, versus the flat surface. The interfacial energy enhancement mechanism via distinct hole configurations was systematically studied. Furthermore, comprehensive micro-hole topology analysis elucidated the reinforcement mechanism in resin-interlocked Fe-CFRP hybrid composites. Results demonstrate that frustum-integrated cylindrical cavities significantly enhance DGEBA-3,3′-diaminodiphenyl sulfone fluidity during interface simulation, promoting mechanical interlocking and optimized resin-filling efficiency. Laser micro-drilling effectively improves Fe-DGEBA interfacial performance. These findings provide critical insights for designing high-performance composites in aerospace and automotive applications.