In this work, we present an analysis of natural fine aggregates’ influence on the properties of ultra-high-strength concrete. The reference concrete mix was made of natural sand with the addition of fly ash and microsilica. It was assumed to obtain concrete with a very high strength without the addition of fibers and without special curing conditions, ensuring the required workability of the concrete mix corresponding to the consistency of class S3. The reference concrete mix was modified by replacing sand with granite and basalt aggregate in the same fractions. Five series of concrete mixes made with CEM I 52.5R cement were tested. Experimental investigations were carried out regarding the consistency of the concrete mix, the compressive strength, the flexural strength and the water absorption by hardened concrete. A comparative analysis of the obtained results indicated significant improvement in the concrete strength after the use of basalt aggregate. The strength of the concrete series based on basalt aggregate, BC1, allowed it to be classified as ultra-high-performance concrete. Concrete based on sand, SC1, was characterized by the lowest compressive and flexural strength but obtained the best workability of the mix and the lowest water absorption. The results presented in the paper, show a significant influence of the type of aggregate used on the mechanical and physical properties of ultra-high strength concrete.
The main purpose of the study was to propose a modification of Larrard’s formula for both the design and compressive-strength evaluation of ultra-high-performance concrete. The proposed modification consisted of the introduction of new parameters into the original formula that allowed it to consider the amount of binders and fine-grained aggregates, the amount of reinforcing fibers, the specimen shape and size, the curing time, and a reinterpretation of the water/cement ratio. The proposed modification was verified based on comparative analysis with the results of our own experimental studies and results taken from the literature. A very good convergence of these results was demonstrated, indicating the validity of the proposed modification.
The paper presents experimental studies on the influence of a simultaneous, appropriately proportioned combination of microsilica and fly ash additives on the physical and mechanical properties of ultra-high-performance concretes (UHPCs). Concrete mixtures with the addition of microsilica in the amount of 6.7–14.7% and fly ash in the amount of 8.3–26.7% were analyzed, assuming a constant content of cement, water and superplasticizer. Experimental studies were carried out regarding the consistency of the fresh concrete mixtures and on the compressive strength, flexural strength, tensile splitting strength, secant modulus of elasticity, depth of penetration of water under pressure into hardened concrete and water absorption. The analysis of mechanical properties was carried out during a long maturation period from 2 to 90 days. Additionally, the influence of the cost of component materials on the final cost of concrete was taken into account. The test results indicate the effectiveness of the use of microsilica and fly ash additives in ultra-high-performance concretes and possible directions for optimizing their proportions in order to achieve the intended physical and mechanical properties. The best strength properties were obtained for concrete containing 16.7% fly ash and 13.3% microsilica. The highest resistance to water penetration and absorption under pressure was characterized by concretes containing an increased content of microsilica up to 14.7%.
The reduction of carbon dioxide emissions, introduced by the European Union, opened the possibility of conducting experimental works on a new generation of materials—ecological and environmentally friendly ones. Such materials include those which combine raw natural resources with waste subject to disposal. The objective of the performed investigations was an assessment of the influence of fly ashes on selected parameters of building materials. The paper proposes a method of the enrichment of clay with fly ash, which would lead to the neutralization of heavy metals in the burnt matrix, possible oxidation of organic substances present in the ashes, or the destruction of pathogens, as well as an increase of the resistance of the clay ceramics to low temperatures. Clay samples were prepared with the addition of the fly ash from three sewage treatment plants. The experiments encompassed investigations of physical and chemical properties of the fly ash, as well as bending strength tests of the beam-shaped samples heated at temperatures of 20, 300, 500, and 700 °C. The beam halves, resulting from the destruction of the samples during these tests, served for testing the compressive strength. The collected results allowed a comparison of the properties of the samples. The obtained test results confirm the possibility of manufacturing a product modified with the fly ash from the thermal treatment of sewage sludge. The obtained compressive strength of the samples amounted 0.3–2.6 MPa.
This paper outlines effect of the mix composition on mechanical properties of high–strength concrete based on aggregate size like in of Reactive Powder Concrete (RPC) but without fiber reinforcement. The main purpose which guided the authors choosing proportion of water and superplasticizer (SP) was to achieve a similar consistency in the test slump for various concrete mix. Test results for 3 groups of superplasticizers, designated as D – with chemical base – acrylic polymer, V – with chemical base – polycarboxylate ether, P – with chemical base – modified polycarboxylates, two cement groups, designated as Cem A – with fineness Blaine 3980 cm 2/g, Cem B – with fineness Blaine 4430 cm 2/g and 2 types of aggregate: basalt and granite were presented. After curing for 1, 7 and 28 days samples were tested for compressive strength and flexural tensile strength. The article also presents the study of the elemental composition and structure of the SP with the use of the SEM electron microscope. The amount of solid particles in the SP was also determined by the water vaporization. The assumption of the paper was to maintain the consistency of the mixture at the S2 level according to the Eurocode standard. The paper proposes a method based on SEM analysis in order to select a superplasticizer with the best ductility parameters, and the best results of the compressive and flexural tensile strength of concrete samples were obtained. The best results for compressive strength after 28 days are obtained for concrete series with the polycarboxylate ether superplasticizer and modified polycarboxylate ether superplasticizer in combination with the use of type A cement and it is greater than for the concrete series with type B cement by 11.7%.