Purpose: Passive conducting elements are the important parts of textronic systems. This paper aims to study a possibility of creating well-conducting and durable elements in textile materials by combining two technologies – physical vapour deposition (PVD) and laser patterning. Design/methodology/approach: Thin conducting metallic layers on common fabrics do not provide satisfactory resistance to bending and stretching; therefore, selected textile composite materials have been proposed as a substrate. The conducting elements were produced in two stage process – deposition of thin metallic layer on textile composite and creating conducting elements by laser patterning. Laser ablation process was optimized using modelling in Comsol Multiphysics package. Properties of conducting structures were investigated experimentally and by modelling. Findings: This paper confirms the correctness of the choice of the textile composite as a substrate for conducting elements. The results have shown that combining PVD deposition of thin metallic layer and controlled laser ablation allow creating passive elements such as resistors, inductive coils and heaters. Computer simulations conducted in the Comsol Multihysics environment enabled to determine the temperature distribution around the heaters and to describe the dynamics of its changes. The obtained results allow to shorten time of the optimization process of structures with different geometry and assumed temperature distribution. Originality/value: The novelty of this research can be summarized as following: choosing of textile composites as substrates for conductive elements instead of textiles used so far in textronics; creating conductive structures on textile composites using combined technologies, PVD and laser patterning, for the first time; modelling of laser ablation process of thin metallic layer; and optimization of properties of conducting elements by computer modelling.
This paper describes a method of laser ablation for improving the hydrophobic properties of vulcanized rubber. The treatment was tested on acrylonitrile rubber (NBR) and styrene butadiene rubber (SBR) containing carbon nanotubes and soot as fillers. The surface layer of the vulcanizates was modified using a nanosecond-pulsed laser at 1060 nm wavelength. The parameters of the ablation process were congruent, so no chemical changes in the polymeric material were observed. Evaluation of the surface condition of the laser-textured samples was performed using a Leica MZ6 stereoscopic microscope, operating with MultiScan 8.0 image analysis software. The contact angles were determined for all the samples before and after the surface modification process. Following modification of the surface morphology, with the best parameters of laser ablation, the contact angle increased, reaching 147°, which is very close to the threshold of superhydrophobicity (150°). On the basis of the results from several tests, laser ablation with a fiber-pulsed laser can be considered a very useful method for producing rubbers with superhydrophobic surfaces.
For physical vapor deposition (PVD) technology, cleaning a substrate is one of the key preliminary processes before depositing the metal layer. In this article, we present the results of research on the modification of a textile composite substrate using laser technology and its influence on the surface resistance of silver structures intended for use in wearable electronics. As a result of the substrate modification, the resistance of the layers increased as compared with the structures produced on an unmodified substrate. An experimental planning technique was used to optimize the laser modification process.