Low-temperature electronics operating in below zero temperatures or even below the lower limit of the common −65 to 125 °C temperature range are essential in medical diagnostics, in space exploration and aviation, in processing and storage of food and mainly in scientific research, like superconducting materials engineering and their applications—superconducting magnets, superconducting energy storage, and magnetic levitation systems. Such electronic devices demand special approach to the materials used in passive elements and sensors. The main goal of this work was the implementation of a fully transparent, flexible cryogenic temperature sensor with graphene structures as sensing element. Electrodes were made of transparent ITO (Indium Tin Oxide) or ITO/Ag/ITO conductive layers by laser ablation and finally encapsulated in a polymer coating. A helium closed-cycle cryostat has been used in measurements of the electrical properties of these graphene-based temperature sensors under cryogenic conditions. The sensors were repeatedly cooled from room temperature to cryogenic temperature. Graphene structures were characterized using Raman spectroscopy. The observation of the resistance changes as a function of temperature indicates the potential use of graphene layers in the construction of temperature sensors. The temperature characteristics of the analyzed graphene sensors exhibit no clear anomalies or strong non-linearity in the entire studied temperature range (as compared to the typical carbon sensor).

In this paper, the results of mechanical strength tests of thin conductive Ag and Au layers created on Cordura composite substrate using the thermal vapor deposition method are presented. The resistance of the conductive layers to the bending and tensile stresses was tested and changing the surface resistance of the test structures was accepted as a criterion. The layers created on unmodified and plasma-treated surfaces have been examined. As a result of the surface modification, the electrical and mechanical properties of the thin Ag and Au metal structures have been improved. The results of measurements of surface resistance changes during strength tests and SEM microscopic studies of stressed samples indicate the high mechanical strength of the electroconductive layers deposited on Cordura, which may be the basis for the application of such technology in textronics applications.

This article presents a new method for the extraction and measurement of the polyurethane layer of Cordura textile composites using optical coherence tomography. The knowledge of coating layer properties in these composites is very important, as it affects mechanical parameters such as stiffness and bending rigidity. Unlike microscopic measurements, which require cross-section samples of the material, the proposed approach is non-invasive. The method is based on detecting the top and bottom boundaries of the polyurethane layer in Optical Coherence Tomography (OCT) images using image processing methods, namely edge enhancement filtering, thresholding and spline smoothing. The cover layer measurement results obtained from a three-dimensional OCT image of the composite fabric are presented as the thickness maps. The average values of the layer thicknesses measured with the OCT method for four types of Cordura showed a high correlation with the results obtained from microscopic measurements (Pearson correlation coefficient $r=0.9844$ ), which confirms the accuracy of the OCT method.

This paper describes a method for patterning the graphene layer and gold electrodes on a ceramic substrate using a Nd:YAG nanosecond fiber laser. The technique enables the processing of both layers and trimming of the sensor parameters. The main aim was to develop a technique for the effective and efficient shaping of both the sensory layer and the metallic electrodes. The laser shaping method is characterized by high speed and very good shape mapping, regardless of the complexity of the processing. Importantly, the technique enables the simultaneous shaping of both the graphene layer and Au electrodes in a direct process that does not require a complex and expensive masking process, and without damaging the ceramic substrate. Our results confirmed the effectiveness of the developed laser technology for shaping a graphene layer and Au electrodes. The ceramic substrate can be used in the construction of various types of sensors operating in a wide temperature range, especially the cryogenic range.

Purpose: Passive conducting elements are the important parts of textronic systems. This paper aims to study a possibility of creating well-conducting and durable elements in textile materials by combining two technologies – physical vapour deposition (PVD) and laser patterning. Design/methodology/approach: Thin conducting metallic layers on common fabrics do not provide satisfactory resistance to bending and stretching; therefore, selected textile composite materials have been proposed as a substrate. The conducting elements were produced in two stage process – deposition of thin metallic layer on textile composite and creating conducting elements by laser patterning. Laser ablation process was optimized using modelling in Comsol Multiphysics package. Properties of conducting structures were investigated experimentally and by modelling. Findings: This paper confirms the correctness of the choice of the textile composite as a substrate for conducting elements. The results have shown that combining PVD deposition of thin metallic layer and controlled laser ablation allow creating passive elements such as resistors, inductive coils and heaters. Computer simulations conducted in the Comsol Multihysics environment enabled to determine the temperature distribution around the heaters and to describe the dynamics of its changes. The obtained results allow to shorten time of the optimization process of structures with different geometry and assumed temperature distribution. Originality/value: The novelty of this research can be summarized as following: choosing of textile composites as substrates for conductive elements instead of textiles used so far in textronics; creating conductive structures on textile composites using combined technologies, PVD and laser patterning, for the first time; modelling of laser ablation process of thin metallic layer; and optimization of properties of conducting elements by computer modelling.