The results of research into utilizing grinded beech bark in order to substitute commonly used fillers in urea formaldehyde (UF) adhesive mixtures to bond plywood are presented in the present study. Four test groups of plywood with various adhesive mixtures were manufactured under laboratory conditions and used for experimentation. Plywood made using the same technology, with the common filler (technical flour), was used as a reference material. Three different concentrations of grinded beech bark were used. The thermal conductivity of the fillers used, viscosity and its time dependence, homogeneity and the dispersion performance of fillers were evaluated in the analysis of adhesive mixture. The time necessary for heating up the material during the pressing process was a further tested parameter. The produced plywood was analyzed in terms of its modulus of elasticity, bending strength, perpendicular tensile strength and free formaldehyde emissions. Following the research results, beech bark can be characterized as an ecologically friendly alternative to technical flour, shortening the time of pressing by up to 27%. At the same time, in terms of the statistics, the mechanical properties and stability of the material changed insignificantly, and the formaldehyde emissions reduced significantly, by up to 74%. The utilization of bark was in compliance with long-term sustainability, resulting in a decrease in the environmental impact of waste generated during the wood processing.
During production, thermally modified wood is processed using the same machining operations as unmodified wood. Machining wood is always accompanied with the creation of dust particles. The smaller they become, the more hazardous they are. Employees are exposed to a greater health hazard when machining thermally modified wood because a considerable amount of fine dust is produced under the same processing conditions than in the case of unmodified wood. The International Agency for Research on Cancer (IARC) states that wood dust causes cancer of the nasal cavity and paranasal sinuses and of the nasopharynx. Wood dust is also associated with toxic effects, irritation of the eyes, nose and throat, dermatitis, and respiratory system effects which include decreased lung capacity, chronic obstructive pulmonary disease, asthma and allergic reactions. In our research, granular composition of particles resulting from the process of longitudinal milling of heat-treated oak and spruce wood under variable conditions (i.e., the temperature of modification of 160, 180, 200 and 220 °C and feed rate of 6, 10 and 15 m.min−1) are presented in the paper. Sieve analysis was used to determine the granular composition of particles. An increase in fine particle fraction when the temperature of modification rises was confirmed by the research. This can be due to the lower strength of thermally modified wood. Moreover, a different effect of the temperature modification on granularity due to the tree species was observed. In the case of oak wood, changes occurred at a temperature of 160 °C and in the case of spruce wood, changes occurred at the temperatures of 200 and 220 °C. At the temperatures of modification of 200 and 220 °C, the dust fraction (i.e., that occurred in the mesh sieves, particles with the size ≤ 0.08 mm) ranged from 2.99% (oak wood, feed rate of 10 m.min−1) to 8.07% (spruce wood, feed rate of 6 m.min−1). Such particles might have a harmful effect on employee health in wood-processing facilities.
This article deals with the laser cutting of wood and wood composites. The laser cutting of wood and wood composites is widely accepted and used by the wood industry (due to its many advantages compared to, e.g., saw cutting). The goal of this research was to optimize the cutting parameters of spruce wood (Pices abies L.) by a low-power CO2 laser. The influence of three factors was investigated, namely, the effect of the laser power (100 and 150 W), cutting speed (3, 6, and 9 mm·s−1), and number of annual rings (3–11) on the width of the cutting kerf on the top board, on the width of the cutting kerf on the bottom board, on the ratio of the cutting kerf width on the top and bottom of the board, on the width of the heat-affected area on both sides of the cutting kerf (this applies to the top and bottom of the board), and on the degree of charring. Analysis of variance (ANOVA) and correlation and regression analysis were used for developing a linear regression model without interactions and a quadratic regression model with quadratic interactions. Based on the developed models, the optimization of parameter settings of the investigated process was performed in order to achieve the final kerf quality. The improvement in the quality of the part ranged from 3% to more than 30%. The results were compared with other research dealing with the laser cutting of wood and wood composites.
The issue of the change in tool temperature as a result of the machining process is presented in this paper. The aim of the paper is to put forward a proposal and subsequently to verify the methodology of temperature monitoring in the process of computer numerical control (CNC) machining in real time. Subsequently, the data can be used in the process of adaptive machine-tool control. Experiments were used to determine whether the research method is appropriate. Oak, beech and spruce wood turning blanks with the thickness of 20 mm were machined using a 5-axis CNC machining centre. A temperature change observation resulting from the changes in parameters of the removed layer was used to test whether the research method is relevant. Parameters of the removed layer were affected by the changes in feed rate in the range from 1 ÷ 5 m·min−1 in the removed layer (1–5 mm) or in wood species used in the experiment. As emerges from the proposed methodology, it is possible to monitor the changes in tool temperature responding to minimal changes in technological parameters on a relatively small size of a milled surface quite accurately. Sensitivity to given changes in technological parameters as well as the importance of the methodology was proven.