Metals subjected to the oral environment are prone to corrosion over time and this can be harmful. Metallic restoration components such as dental subgingival implant abutments are exposed to pH changes and different ions while in contact with saliva. The aim of the study was to evaluate the corrosion resistance of titanium dental implant abutments and to compare and contrast the surface characteristics of these alloys before and after corrosion. The corrosion examination (E_corr, j_corr, OCP, polarization curve) of two implant abutments (TiDesign EV, Astra Tech, Dentsply, York, PA, USA; Individual Titanium Abutment, Apollo Implants Components, Pabianice, Poland) was performed in 0.9% NaCl and 5% HCl. Moreover, specimens were investigated using SEM-EDS before and after the corrosion test. The value of j_corr in NaCl was higher for Astra (34.2 × 10⁻⁸ ± 2.5 × 10⁻⁸ A/cm²) than for Apollo (8.8 × 10⁻⁸ ± 2.5 × 10⁻⁸ A/cm²). Whereas, in HCl, the opposite relationship was observed (Astra 2.9 × 10⁻⁴ ± 0.8 × 10⁻⁴ A/cm² and Apollo 62.7 × 10⁻⁴ ± 9.3 × 10⁻⁴ A/cm²). An average reactive anodic current density in NaCl for Astra amounted up to ~0.2 × 10⁻⁵–1.5 × 10⁻⁵ A/cm², while for Apollo-up to ~3.3–9.7 × 10⁻⁷ A/cm². The composition of both alloys after corrosion in NaCl demonstrated some changes: a decrease in the Ti, and Al and an increase in oxygen content. Hence, both alloys after corrosion in HCl demonstrated some minor changes in the elemental composition. Based on the results it can be concluded that: 1. Astra and Apollo abutments revealed good corrosion resistance and a passivation layer on the surface. 2. Apollo abutments exhibited better corrosion resistance in a neutral environment, suggesting that Astra abutments were found to be more resistant to corrosion in an acidic medium.

The procedure of ceramics fusion to cobalt–chromium (Co–Cr) base dental crowns affects their corrosion behavior and biological tolerance. This study’s purpose was to comparatively evaluate the effect of heat treatment (HT) applicable for dental ceramics firing on the corrosion properties among Co–Cr base alloys fabricated via different methods: casting (CST), milling soft metal and post sintering (MSM), and selective laser melting (SLM). All specimens were subjected to a heat treatment corresponding to a full firing schedule. The microstructure and elemental composition of oxidized surfaces were investigated by scanning electron microscopy and energy dispersive spectroscopy. Corrosion properties were examined by electrochemical potentiodynamic polarization tests. The values of j_corr, E_corr, R_p, and breakdown potential E_br were estimated. The oxide layers formed during the HT process corresponded to the composition of the original alloys’ structure. Among the thermal treated alloys, SLM showed the highest corrosion resistance, followed by the MSM and CST. This may be attributed to uniform distribution of alloying elements in homogenous structure and to the reduced porosity, which enhances corrosion resistance and decreases the risk of crevice corrosion. The overall corrosion behavior was strongly influenced by the segregation of alloying elements in the microstructure, thus, is directly determined by the manufacturing method.

The aim of the study was to evaluate how heat processing used for dental porcelain firing influences the surface properties of sintered and casted CoCr alloy. Two CoCr alloys, Soft Metal LHK (milling in soft material and sintering) and MoguCera C (casting), were used for the study. The samples were examined using SEM–EDS before and after heat treatment. Next, corrosion examinations (E_corr, j_corr, polarization curve, E_br) were performed. Finally, the samples were evaluated under SEM. Based on the results, the following conclusions might be drawn: 1. Thermal treatment (porcelain firing) did not cause chemical impurities formation on the surface of CoCr alloy; 2. The sintered metal exhibited significantly higher corrosion resistance than the casted one due to its homogeneity of structure and chemical composition; 3. Heat treatment (porcelain firing) decreased the resistance of casted and sintered CoCr alloy to electrochemical corrosion. The reduction in corrosion resistance was significantly higher for the casted alloy than for the sintered alloy; 4. The corrosion resistance decrease might be due to an increased thickness and heterogeneity of oxide layers on the surface (especially for the casted alloy). The development of corrosion process started in the low-density areas of the oxide layers; 5. The sintered metal seems to be a favourable framework material for porcelain fused to metal crowns.

Biocompatibility is a critical aspect of the use of materials in the human body. The use of base metal alloys in dentistry is primarily regulated by health and safety standards set by regulatory authorities in various countries. The porcelain-fused-to-metal (PFM) process applied to Ni-Cr dental alloys can alter their properties, particularly in terms of corrosion and surface characteristics. This study aimed to assess the effect of the heat processing used for dental porcelain firing on these properties. The two casted alloys: Ceramic N and Ivoclar Vivadent 4all, used in the study were characterized by analyzing the microstructure by scanning electron microscopy (SEM), composition with energy dispersive x-ray spectroscopy (EDS), hardness, surface profile and electrochemical corrosion resistance (E_corr, j_corr, polarization curve, E_br and electrochemical impedance spectroscopy (EIS) results), as well as ions release before and after the simulated porcelain firing. Based on the conducted research the following conclusions can be drawn: Analyzes of the material characteristics before and after the simulation showed that the discussed process, although it does not cause the formation of chemical impurities on the surface of the alloys, results in changes in the chemical composition and structure of surface oxides, increases roughness and reduces hardness. The results of the corrosion examinations showed a deterioration in anti-corrosion properties after the simulation. The statistically significant decrease in corrosion resistance may result from the increased heterogeneity of the surface oxide layers and partial changes in their composition.