In this study, we analyzed the mechanical properties of selectively laser melted (SLM) steel obtained via different modifications during and after the manufacturing process. The aim was to determine the effects of precipitation heat treatment on the mechanical properties of elements additively manufactured using three different process parameters. Some samples were additionally obtained using hot isostatic pressing (HIP), while some were treated using two different types of heat treatment and a combination of those two processes. From each manufactured sample, a part of the material was taken for structural analysis including residual stress analysis and microstructural investigations. In the second part of the research, the mechanical properties were studied to define the scleronomic hardness of the samples. Finally, tensile tests were conducted using a digital image correlation (DIC) test and fracture analysis. The treated samples were found to be significantly elongated, thus indicating the advantages of using precipitation heat treatment. Additionally, precipitation heat treatment was found to increase the porosity of samples, which was the opposite compared to HIP-treated samples.
The paper is a project continuation of the examination of the additive-manufactured 316L steel obtained using different process parameters and subjected to different types of heat treatment. This work contains a significant part of the research results connected with material analysis after low-cycle fatigue testing, including fatigue calculations for plastic metals based on the Morrow equation and fractures analysis. The main aim of this research was to point out the main differences in material fracture directly after the process and analyze how heat treatment affects material behavior during low-cycle fatigue testing. The mentioned tests were run under conditions of constant total strain amplitudes equal to 0.30%, 0.35%, 0.40%, 0.45%, and 0.50%. The conducted research showed different material behaviors after heat treatment (more similar to conventionally made material) and a negative influence of precipitation heat treatment of more porous additive manufactured materials during low-cycle fatigue testing.
In the work the research on properties of an yttria nanopowder obtained by solution combustion synthesis (SCS) in terms of its application in ceramic technology is presented. In order to characterize the SCS reaction the decomposition of yttrium nitrate, glycine and their solution was investigated using differential thermal analysis coupled with FT-IR spectrometry of the gases emitted during the measurements. The product obtained in the SCS process was characterized in terms of its microstructure, particle size distribution and BET specific surface. Although the obtained powders showed nanoscaled structures, only after calcination at a temperature of 1100 °C nanosized particles were revealed. The calcined powder occurred in an agglomerated state (cumulants mean Zave = 1.3 µm). After milling particle size was successfully decreased to Zave = 0.28 µm. The deagglomerated powder was isostatically densified and tested for sintering ability. The obtained nanopowder showed very high sintering activity as the shrinkage onset was detected already at a temperature of about 1150 °C.
This paper aims to compare two ceramic materials available for additive manufacturing (AM) processes—vat photopolymerization (VPP) and material extrusion (MEX)—that result in fully ceramic parts after proper heat treatment. The analysis points out the most significant differences between the structural and mechanical properties and the potential application of each AM technology. The research revealed different behaviors for the specimens obtained via the two mentioned technologies. In the case of MEX, the specimens exhibited similar microstructures before and after heat treatment. The sintering process did not affect the shape of the grains, only their size. For the VPP specimens, directly after the manufacturing process, irregular grain shapes were registered, but after the sintering process, the grains fused, forming a solid structure that made it impossible to outline individual grains and measure their size. The highest compression strength was 168 MPa for the MEX specimens and 81 MPa for the VPP specimens. While the VPP specimens had half the compression strength, the results for the VPP specimens were significantly more repeatable.
An influence of the powder metallurgy route on the phase structure, mechanical properties, and corrosion resistance of Fe–18%Cr–12%Mn–N nickel-free austenitic stainless steel as a potential material for medical applications were studied. The powder was mechanically alloyed in a high purity nitrogen atmosphere for 90 h followed by Hot Isostatic Pressing at 1150 °C (1423 K) and heat treatment at 1175 °C (1423 K) for 1 h in a vacuum with furnace cooling and water quenching. More than 96% of theoretical density was obtained for the samples after Hot Isostatic Pressing that had a direct influence on the tensile strength of the tested samples (Ultimate Tensile Strength is 935 MPa) with the total elongation of 0.5%. Heat treatment did not affect the tensile strength of the tested material, however, an elongation was improved by up to 3.5%. Corrosion properties of the tested austenitic stainless steel in various stages of the manufacturing process were evaluated applying the anodic polarization measurements and compared with the austenitic 316LV stainless steel. In general, the heat treatment applied after Hot Isostatic Pressing improved the corrosion resistance. The Hot Isostatic Pressing sample shows dissolution, while heat treatment causes a passivity range, the noblest corrosion potential, and lower current density of this sample.